Tag Archives: best gear

China Best Sales 2stage 3 Stage Right Angle Transmission Helical Hypoid Gear Box gearbox design

Product Description

Product Description

KPM-KPB series helical-hypoid gearboxes are the new-generation product with a compromise of advanced technology both at home and abroad.This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.
Main Features:
(1) Driven by hypoid gears, which has big ratios.
(2) Large output torque, high efficiency(up to 92%), energy saving and environmental protection.
(3) High quality aluminum alloy housing, light in weight and non-rusting.
(4) Smooth in running and low in noise, and can work long time in dreadful conditions.
(5) Good-looking appearance, durable service life and small volume.
(6) Suitable for all round installation, wide application and easy use.
(7) KPM series can replace NMRV worm gearbox; KPB series can replace CHINAMFG W series worm gearbox;
(8) Modular and multi-structure can meet the demands of various conditions.
 Main Material:
(1) Housing: aluminum alloy 
(2) Gear wheel: 20CrMnTiH1,carbonize & quencher heat treatment make the hardness of gears surface up to 56-62 HRC, retain carburization layers thickness between 0.3 and 0.5mm after precise grinding.

Detailed Photos

Product Parameters

Model Information:

GEARBOX SELECTING TABLES    
KPM50..           n1=1400r/min       160Nm    
                         
Model i i n2 M2max Fr2 63B5 71B5/B14 80B5/B14 90B5/B14    
nominal actual [r/min] [Nm] [N]    
3 Stage    
KPM50C   300 294.05 4.8 130  4100   N/A N/A N/A    
KPM50C   250 244.29 5.8 130  4100   N/A N/A N/A    
KPM50C   200 200.44 7.0  130  4100   N/A N/A N/A    
KPM50C   150 146.67 9.6 160  4000   N/A N/A N/A    
KPM50C   125 120.34 12 160  3770     N/A N/A    
KPM50C   100 101.04 14 160  3560     N/A N/A    
KPM50C   75 74.62 19 160  3220     N/A N/A    
KPM50C   60 62.36 23 160  3030     N/A N/A    
KPM50C   50 52.36 27 160  2860     N/A N/A    
2 Stage    
KPM50B   60 58.36 24 130  2960     N/A N/A    
KPM50B   50 48.86 29 130  2790       N/A    
KPM50B   40 40.09 35 130  2610       N/A    
KPM50B   30 29.33 48 160  2350       N/A    
KPM50B   25 24.07 59 160  2200            
KPM50B   20 20.21 70 160  2080            
KPM50B   15 14.92 94 160  1880            
KPM50B   12.5 12.47 113 160  1770            
KPM50B   10 10.47 134 160  1670            
KPM50B   7.5 7.73 182 160  1510            
                         
                         
KPM63..,KPB63..           n1=1400r/min       180Nm    
                         
Model i i n2 M2max Fr2 63B5 71B5/B14 80B5/B14 90B5/B14    
nominal actual [r/min] [Nm] [N]    
3 Stage    
KPM63C KPB63C 300 302.50  4.7 160  4800   N/A N/A N/A    
KPM63C KPB63C 250 243.57  5.8 160  4800   N/A N/A N/A    
KPM63C KPB63C 200 196.43  7.2  160  4800     N/A N/A    
KPM63C KPB63C 150 151.56  9.3 180  4650     N/A N/A    
KPM63C KPB63C 125 122.22  12 180  4330     N/A N/A    
KPM63C KPB63C 100 94.50  14 180  4070     N/A N/A    
KPM63C KPB63C 75 73.33  20 180  3650       N/A    
KPM63C KPB63C 60 63.33  23 180  3480       N/A    
KPM63C KPB63C 50 52.48  27 180  3270       N/A    
2 Stage    
KPM63B KPB63B 60 60.50  24 160  3430       N/A    
KPM63B KPB63B 50 48.71  29 160  3190            
KPM63B KPB63B 40 39.29  36 160  2970            
KPM63B KPB63B 30 30.31  47 180  2720            
KPM63B KPB63B 25 24.44  58 180  2530 N/A          
KPM63B KPB63B 20 18.90  70 180  2380 N/A          
KPM63B KPB63B 15 14.67  96 180  2130 N/A N/A        
KPM63B KPB63B 12.5 12.67  111 180  2030 N/A N/A        
KPM63B KPB63B 10 10.50  134 180  1910 N/A N/A        
KPM63B KPB63B 7.5 7.60  185 180  1710 N/A N/A        
                         
                         
KPM75..,KPB75..           n1=1400r/min           350Nm
                         
Model i i n2 M2max Fr2 63B5 71B5 80B5/B14 90B5/B14 100B5/B14 112B5/B14
nominal actual [r/min] [Nm] [N]
3 Stage
KPM75C KPB75C 300 297.21  4.8 300  6500     N/A N/A N/A N/A
KPM75C KPB75C 250 240.89  5.9 300  6500     N/A N/A N/A N/A
KPM75C KPB75C 200 200.66  7.0  300  6500     N/A N/A N/A N/A
KPM75C KPB75C 150 149.30  9.3 350  6500       N/A N/A N/A
KPM75C KPB75C 125 121.00  12 350  5980       N/A N/A N/A
KPM75C KPB75C 100 100.80  15 350  5520       N/A N/A N/A
KPM75C KPB75C 75 79.40  19 350  5040         N/A N/A
KPM75C KPB75C 60 62.43  23 350  4730 N/A       N/A N/A
KPM75C KPB75C 50 49.18  29 350  4370 N/A       N/A N/A
2 Stage
KPM75B KPB75B 60 59.44  24 300  4660 N/A       N/A N/A
KPM75B KPB75B 50 48.18  30 300  4340 N/A       N/A N/A
KPM75B KPB75B 40 40.13  35 300  4080 N/A         N/A
KPM75B KPB75B 30 29.86  47 350  3720 N/A N/A       N/A
KPM75B KPB75B 25 24.20  56 350  3500 N/A N/A        
KPM75B KPB75B 20 20.16  71 350  3230 N/A N/A        
KPM75B KPB75B 15 15.88  93 350  2950 N/A N/A        
KPM75B KPB75B 12.5 12.49  113 350  2770 N/A N/A N/A      
KPM75B KPB75B 10 9.84  143 350  2550 N/A N/A N/A      
KPM75B KPB75B 7.5 7.48  188 350  2330 N/A N/A N/A      
                         
                         
KPM90..,KPB86..           n1=1400r/min           500Nm
                         
Model i i n2 M2max Fr2 63B5 71B5 80B5/B14 90B5/B14 100B5/B14 112B5/B14
nominal actual [r/min] [Nm] [N]
3 Stage
KPM90C KPB86C 300 297.21  4.8 450  6500     N/A N/A N/A N/A
KPM90C KPB86C 250 240.89  5.9 450  6500       N/A N/A N/A
KPM90C KPB86C 200 200.66  7.0  450  6500       N/A N/A N/A
KPM90C KPB86C 150 151.20  9.3 500  6500       N/A N/A N/A
KPM90C KPB86C 125 125.95  12 500  5980       N/A N/A N/A
KPM90C KPB86C 100 99.22  15 500  5520 N/A       N/A N/A
KPM90C KPB86C 75 75.45  19 500  5040 N/A       N/A N/A
KPM90C KPB86C 60 62.43  23 500  4730 N/A       N/A N/A
KPM90C KPB86C 50 49.18  29 500  4370 N/A       N/A N/A
2 Stage
KPM90B KPB86B 60 59.44  24 450  5890 N/A         N/A
KPM90B KPB86B 50 48.18  30 450  5500 N/A         N/A
KPM90B KPB86B 40 40.13  35 450  5170 N/A N/A        
KPM90B KPB86B 30 30.24  47 500  4710 N/A N/A        
KPM90B KPB86B 25 25.19  56 500  4430 N/A N/A        
KPM90B KPB86B 20 19.84  71 500  4090 N/A N/A N/A      
KPM90B KPB86B 15 15.09  93 500  3730 N/A N/A N/A      
KPM90B KPB86B 12.5 12.49  113 500  3510 N/A N/A N/A      
KPM90B KPB86B 10 9.84  143 500  3240 N/A N/A N/A      
KPM90B KPB86B 7.5 7.48  188 500  2950 N/A N/A N/A      

Outline Dimension:

Company Profile

About our company:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is  full range of RV571-150 worm reducers , also supplied hypoid helical gearbox, PC units, UDL Variators and AC Motors.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

 Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia

Logistics

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

 

 

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Right-Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Two Stage-Three Stage
Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

What is a Gearbox and How Does It Work?

A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.

Here’s how a gearbox works:

  1. Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
  2. Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
  3. Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
  4. Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.

Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.

China Best Sales 2stage 3 Stage Right Angle Transmission Helical Hypoid Gear Box   gearbox design		China Best Sales 2stage 3 Stage Right Angle Transmission Helical Hypoid Gear Box   gearbox design
editor by CX 2023-12-01

China Best Sales CZPT Agricultural Gearbox Planetary Gear Reducer Gearbox for Agricultural Implement car gearbox

Product Description

        CHINAMFG Parallel gearbox
 High Quality World-Class Agricultural Gearbox

Product Description

 Model GTM190
Product Name Reducer Gearbox
Ratio Customized
Materials QT450 for housing, 20CrMnTi for gear and shaft.
 

 

Detailed Photos

 

Application

 

 

Company Profile

Factory

GTM factory is located in ZHangZhoug, China. There has a professional team and advanced equipment. CNC workshop, gear hobbing workshop, gear teeth inserting workshop, gear teeth shaving cutters grinding machine, heat-treatment workshop, assembly workshop and automatic spray painting line forms a complete assembly line. To create more possibility.

 

About us

GTM is a professional agricultural machine gearbox manufacturer.

It produces more than 1,000 kinds of products and supports OEM and ODM.

Including lawn mower series, rotary tiller series, rice harvester series, grain transportation storage series, etc. Has export for numerous country like American, Australia, India, Poland, etc. We work with many CHINAMFG brands like John Deere, Bush Hog, etc. Our annual production is 300,000 units, and our turnover in 2571 is USD 28 million. The export ratio is 80%, and the domestic market is 20%.

Exhibition

 

Application: Agricultural Machinery
Function: Speed Increase
Layout: Transmission
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Custom-Made
Customization:
Available

|

Customized Request

gearbox

Importance of Lubrication in Gearbox Performance

Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:

  • Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
  • Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
  • Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
  • Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
  • Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
  • Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
  • Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.

It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.

China Best Sales CZPT Agricultural Gearbox Planetary Gear Reducer Gearbox for Agricultural Implement   car gearbox	China Best Sales CZPT Agricultural Gearbox Planetary Gear Reducer Gearbox for Agricultural Implement   car gearbox
editor by CX 2023-11-20

China best Manual Override Worm Gearbox Hdm De-Clutchable Worm Gear Box car gearbox

Product Description

Description

 

HDM De-clutchable wormgear offers simple and reliable manual positioning of the valves, dampers and other quarter-turn devices when overriding existing pneumatic, electric or hydraulic quarter-turn actuators. All unit are suitable for both indoor and outdoor installation. The modular design is to provide the most efficient and effective solution to a full range of manual overriding requirements.

Main Product features
 

To engage manual operation, first pull out the lock handle and then rotate the clutch lever in anti-clockwise direction until engagement takes place. To return to automatic mode, first pull out the lock handle and then rotate the clutch lever in clockwise.

Remark:The bottom center of the HDM-4 is either F10/F14 or F10/F12

 

 

New Manual Override Countershaft Valve Connection Actuator Connection
b1 N b2 M D1 4-M1 D2 4-M2 E D3 4-Φ1 D4 4-Φ2
HDM-1 14 22 14 16 Φ50 4-M6 Φ70 4-M8 70*70 Φ50 4-Φ6.5 Φ70 4-Φ8.5
HDM-2 17 22 17 18 Φ70 4-M8 Φ102 4-M10 95*95 Φ70 4-Φ8.5 Φ102 4-Φ10.5
HDM-3 22 28 22 22 Φ102 4-M10 Φ125 4-M12 114*114 Φ102 4-Φ10.5 Φ125 4-Φ12.5
HDM-4 27 32 27 30 Φ102 4-M10 Φ125 4-M12 129*129 Φ125 4-Φ12.5 Φ140 4-Φ16.5
HDM-5 36 45 36 38 Φ140 4-M16 / / 156*156 Φ140 4-Φ17 Φ165 4-Φ21
HDM-6 46 50 46 48 Φ165 4-M20 / / 160*160 Φ165 4-Φ22 / /

New Manual Override A B ΦC F T Y H S K Ratio Rated Input Rated Onput
HDM-1 90 55 Φ88 115 44 145 120 53 10 26:1 Nm 250Nm
HDM-2 125 64 Φ110 135 62.5 178 133 56.5 13 28:1 Nm 450Nm
HDM-3 140 71 Φ129 166 70 212 180 68.7 12.5 38:1 Nm 700Nm
HDM-4 188.5 93 Φ174 202 94 280 195 84 15 54:1 Nm 1200Nm
HDM-5 222 110 Φ205 245 110 315 225 92 15 80:1 Nm 2000Nm
HDM-6 252 120 Φ275 280 125 320 252 102 15 78:1 Nm 3000Nm

1. Question:What is your main products?

   Answer:Our main products are Pneumatic Actuators, Electric Actuators, Actuated Valves And Valve actuators Accessories..
 

2. Question:Are you a trader or manufacturer ?

   Answer: We are the pneumatic actuators and electric actuators manufacturer , we have ability to do the customization products with experienced team, And we have own factory and production line.
 

3. Question:How do your make the quality guarantee for actuators?

   Answer:We have our own quality control system for incoming and outgoing of the materials, every product will be under controlled and tested before delivery to our customer , and we also provide 18 months guarantee ,beside we provide technical supporting .

4.  Question:When can I receive the Price of valve actuators ?

   Answer:We will give the Quotation Within 24 hours after we get your inquiry .Or Your can call or message us if it’s quite urgently.
 

5. Question:How to order our pneumatic actuators and electric actuators ?

   Answer:Please send us your inquiry by Email, , etc. we need to know the following informations before giving the formal Quotation.
1) Product information in details, Quantity, Other requirements
2) Delivery time required
 

6. Question:How can I get a sample to check your quality?

   Answer:Contact with our sales expert to arrange the sample delivery. Please send us the details of the sample before placing the order.
 

7. Question:Shall we pay the sample cost and transportation cost ?

   Answer:We will provide the sample by free of charge. Your will bear the freight cost.
 

8. Question:How long to prepare the sample ?

   Answer:Most of our products are under regular production and some of them we keep in stocks.
 

9. Question:How to delivery the sample to our place?

   Answer:Your can provide your forwarders contacts if any, or we will arrange it for you.
 

10. Question:What about the delivery date if we place the formal order ?

   Answer:Usually it takes 15~20days on the production .We know that on-time delivery is very crucial to our customers to meet dead-lines.
We monitor and expedite our supply chain to ensure that we delivery our products to our customers on-time all the time.

Installation: Manual
Type: Worm Gear Box
Shaft Material: 45#Steel
Worm Material: Qt400
Transport Package: Foam and Carton Box
Trademark: Hearken
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

How to Choose the Right Gearbox for Your Machinery

Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:

  1. Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
  2. Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
  3. Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
  4. Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
  5. Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
  6. Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
  7. Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
  8. Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
  9. Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
  10. Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
  11. Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.

Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.

China best Manual Override Worm Gearbox Hdm De-Clutchable Worm Gear Box   car gearbox	China best Manual Override Worm Gearbox Hdm De-Clutchable Worm Gear Box   car gearbox
editor by CX 2023-11-14

China Good quality De-Clutchable Worm Gear Box Manual Override Worm Gearbox Hdm Series with Best Sales

Product Description

Description

 

HDM De-clutchable wormgear offers simple and reliable manual positioning of the valves, dampers and other quarter-turn devices when overriding existing pneumatic, electric or hydraulic quarter-turn actuators. All unit are suitable for both indoor and outdoor installation. The modular design is to provide the most efficient and effective solution to a full range of manual overriding requirements.

Main Product features
 

To engage manual operation, first pull out the lock handle and then rotate the clutch lever in anti-clockwise direction until engagement takes place. To return to automatic mode, first pull out the lock handle and then rotate the clutch lever in clockwise.

Remark:The bottom center of the HDM-4 is either F10/F14 or F10/F12

 

 

New Manual Override Countershaft Valve Connection Actuator Connection
b1 N b2 M D1 4-M1 D2 4-M2 E D3 4-Φ1 D4 4-Φ2
HDM-1 14 22 14 16 Φ50 4-M6 Φ70 4-M8 70*70 Φ50 4-Φ6.5 Φ70 4-Φ8.5
HDM-2 17 22 17 18 Φ70 4-M8 Φ102 4-M10 95*95 Φ70 4-Φ8.5 Φ102 4-Φ10.5
HDM-3 22 28 22 22 Φ102 4-M10 Φ125 4-M12 114*114 Φ102 4-Φ10.5 Φ125 4-Φ12.5
HDM-4 27 32 27 30 Φ102 4-M10 Φ125 4-M12 129*129 Φ125 4-Φ12.5 Φ140 4-Φ16.5
HDM-5 36 45 36 38 Φ140 4-M16 / / 156*156 Φ140 4-Φ17 Φ165 4-Φ21
HDM-6 46 50 46 48 Φ165 4-M20 / / 160*160 Φ165 4-Φ22 / /

New Manual Override A B ΦC F T Y H S K Ratio Rated Input Rated Onput
HDM-1 90 55 Φ88 115 44 145 120 53 10 26:1 Nm 250Nm
HDM-2 125 64 Φ110 135 62.5 178 133 56.5 13 28:1 Nm 450Nm
HDM-3 140 71 Φ129 166 70 212 180 68.7 12.5 38:1 Nm 700Nm
HDM-4 188.5 93 Φ174 202 94 280 195 84 15 54:1 Nm 1200Nm
HDM-5 222 110 Φ205 245 110 315 225 92 15 80:1 Nm 2000Nm
HDM-6 252 120 Φ275 280 125 320 252 102 15 78:1 Nm 3000Nm

1. Question:What is your main products?

   Answer:Our main products are Pneumatic Actuators, Electric Actuators, Actuated Valves And Valve actuators Accessories..
 

2. Question:Are you a trader or manufacturer ?

   Answer: We are the pneumatic actuators and electric actuators manufacturer , we have ability to do the customization products with experienced team, And we have own factory and production line.
 

3. Question:How do your make the quality guarantee for actuators?

   Answer:We have our own quality control system for incoming and outgoing of the materials, every product will be under controlled and tested before delivery to our customer , and we also provide 18 months guarantee ,beside we provide technical supporting .

4.  Question:When can I receive the Price of valve actuators ?

   Answer:We will give the Quotation Within 24 hours after we get your inquiry .Or Your can call or message us if it’s quite urgently.
 

5. Question:How to order our pneumatic actuators and electric actuators ?

   Answer:Please send us your inquiry by Email, , etc. we need to know the following informations before giving the formal Quotation.
1) Product information in details, Quantity, Other requirements
2) Delivery time required
 

6. Question:How can I get a sample to check your quality?

   Answer:Contact with our sales expert to arrange the sample delivery. Please send us the details of the sample before placing the order.
 

7. Question:Shall we pay the sample cost and transportation cost ?

   Answer:We will provide the sample by free of charge. Your will bear the freight cost.
 

8. Question:How long to prepare the sample ?

   Answer:Most of our products are under regular production and some of them we keep in stocks.
 

9. Question:How to delivery the sample to our place?

   Answer:Your can provide your forwarders contacts if any, or we will arrange it for you.
 

10. Question:What about the delivery date if we place the formal order ?

   Answer:Usually it takes 15~20days on the production .We know that on-time delivery is very crucial to our customers to meet dead-lines.
We monitor and expedite our supply chain to ensure that we delivery our products to our customers on-time all the time.

Installation: Manual
Type: Worm Gear Box
Shaft Material: 45#Steel
Worm Material: Qt400
Transport Package: Foam and Carton Box
Trademark: Hearken
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

What is a Gearbox and How Does It Work?

A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.

Here’s how a gearbox works:

  1. Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
  2. Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
  3. Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
  4. Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.

Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.

China Good quality De-Clutchable Worm Gear Box Manual Override Worm Gearbox Hdm Series   with Best Sales China Good quality De-Clutchable Worm Gear Box Manual Override Worm Gearbox Hdm Series   with Best Sales
editor by CX 2023-11-14

China wholesaler Speed Reducer Best Price for Gear Reducer Gearbox automatic gearbox

Product Description

Speed Reducer Best price for gear reducer gear

 

Product Description

ZTIC can design and product all series cylindrical gear reducers used in building  materials  industry,  including JGF Centre drive two-stage parallel axis of hard-toothed surface reducer , MGF Centre drive level-3 parallel axis of hard-toothed surface reducer, and MB More meshing edge drive reducer.

1998 – 2000Nm Reducer
1993 – Planetary Reducer – Model ZJ2240 (building materials industry)
1997 – Reducer – Model SZJ3500 (ship lifting)
2000 – Reducer – Model Kf300 (metallurgy)
2005 – Center Driving Reducer – Model JGF-355 (building materials industry)
2005 – Reducer – Model KRC2400 (metallurgy)
2005 – Herringbone Reducer – 850
2006 – Reducer – Model TGF1550 (sugar press)
can design and product various types of ZZ series planet gear reducer, and ZJ series planet gear reducer which professionally for the mills of building industry. The ZZ series, including single-stage,two-stage,triple and single grade derived,the two-stage derived planetary gear reducer .The reducers are widely used in mining, metallurgy, petrol chemical, energy, building, lifting transport, etc.

ZZ/ZJ series Planetary gear reducer
ZJA series planetary gear reducer, its technical characteristics are: bring about using 2 stage gear transmission bring round the sun, the planets wheel adopts advanced nickel chrome steel, after carburizing and quenching heat treatment gear grinding, precision up to GB/T10095 level is above 6; inner gear ring is made of high chrome molybdenum steel after tempering process, the accuracy of GB/T10095 magnitude 7 bring the floating element and drum gear coupling, guarantee the planet wheel is between transmission efficiency of not less than 0.96 bring bring reducer reducer service life not less than 10 years.
 

Product Parameters

Technical performance table of ZJA planetary Reducer and gear reducer gearbox

No. Power(kw) Reducer type

Rotational speed

(r/min)

Rotation rate Lubrication method Oil number Dimensions(mm) Weight(kg)
L B H R
1 630 ZJA1250 750 36~44

 

Concentrated circulation lubrication

 

 

N220~320

Medium load industrial gear oil

         
2 800 ZJA1400 2135 1880 530 870 11000
3 1000 ZJA1600 2270 2090 570 965 15000
4 1250 ZJA1820 2430 2390 670 1110 22776
5 1600 ZJA2060 600 37~41          

Company Profile

Hardness: Gear Reducer
Installation: Gear Reducer
Layout: Gear Reducer
Gear Shape: Gear Reducer
Step: Gear Reducer
Type: Gear Reducer
Customization:
Available

|

Customized Request

gearbox

Importance of Lubrication in Gearbox Performance

Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:

  • Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
  • Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
  • Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
  • Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
  • Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
  • Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
  • Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.

It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.

China wholesaler Speed Reducer Best Price for Gear Reducer Gearbox   automatic gearbox	China wholesaler Speed Reducer Best Price for Gear Reducer Gearbox   automatic gearbox
editor by CX 2023-10-23

China Best Sales Semi-Trailer Parts CZPT Jost Type 28ton Support Leg Landing Gear Gearbox gearbox drive shaft

Product Description

Product Description :

 

Landing gear for trailers and trucks
 
Operation: both Single-Side Operation and Double-Side Operation type.
Gearbox type: both Gearbox inside and Gearbox outside type
Sand shoe: T-Shoe, Casting T-Shoe, S-Shoe, R-Shoe and A-Shoe.
Capacity:  5ton, 8ton, 15ton, 20ton,25ton, 28ton, 30ton and 35ton.
 
Design: Common type, Similar to FUWA, JOST, HOLLAND,YORK etc
Production Capacity: 5000 pairs per month
Package: By pallet, By wooden case or as your requirement
Main Market: South-east Asia, South America, Africa, Australia, Russia, Middle East, etc

Model Number UT25TA UT28TA UT35TA
Static Load Capacity(T) 80 80 80
Lifting Capacity(T) 25 28 35
High Gear(mm) 4.33 5.42 5.42
Low Gear(mm) 0.57 0.72 0.72
Travel Max 14″17″19″ 14″17″19 14″17″19
Assembly height(mm)
Standard Weight(Kg)

Production Details:

Productive Process:

FAQ:
 
Q1: How do you guarantee quality?
A: We take quality inspect records from raw material to finished product.
   The former department bear 100% responsibility for next process.
 
Q2: Can you produce if we have samples only?
A: Our technical ability is strong enough to deal with different types of spring.
   Sample drawing and customers’ interests will be protected well.
 
Q3: Is it possible to have sample for quality testing?
A: Same or similar sample are available for free.
 
Q4: What is your MOQ?
A: For common material size, MOQ requires 30~50 pcs;
   For special material size, Moq requires 3 ton or more;

Q5: What about the package of the product?
A:The goods will be packed according to your requirements and in well protection before delivery.
 
Q6: What is your terms of payment?
A: T/T, L/C, Western Union,
 

After-sales Service: Online Customer Service
Warranty: 6W Km
Type: Jack
Certification: ISO/TS16949
Loading Weight: 28 Tons
ABS: Without ABS
Samples:
US$ 120/Set
1 Set(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

How to Calculate Gear Ratio in a Gearbox

Gear ratio is a fundamental parameter in a gearbox that represents the ratio of the number of teeth between two gears. It determines how much the output gear rotates in relation to the input gear. The formula to calculate gear ratio is:

Gear Ratio (GR) = Number of Teeth on Output Gear / Number of Teeth on Input Gear

Here’s a step-by-step guide on how to calculate gear ratio:

  1. Identify the input and output gears in the gearbox.
  2. Count the number of teeth on the output gear (the gear connected to the output shaft).
  3. Count the number of teeth on the input gear (the gear connected to the input shaft).
  4. Plug the values into the gear ratio formula: GR = Number of Teeth on Output Gear / Number of Teeth on Input Gear.
  5. Calculate the gear ratio by performing the division.

The gear ratio provides insight into how much the input gear needs to rotate to achieve a certain rotation of the output gear. It influences torque, speed, and direction of rotation in the gearbox.

China Best Sales Semi-Trailer Parts CZPT Jost Type 28ton Support Leg Landing Gear Gearbox   gearbox drive shaft	China Best Sales Semi-Trailer Parts CZPT Jost Type 28ton Support Leg Landing Gear Gearbox   gearbox drive shaft
editor by CX 2023-10-21

China best CNC Machined Engine Reducer Gear Box gearbox adjustment

Product Description

 

Product Description

 

Name: CNC Machined Engine Reducer Gear Box
Material: stainless steel, carbon steel, alloy steel and so on.
Designs: 1. As per customer’s drawing
2. As per customer’s samples
Surface Treatment: 1. Polish
2. Sand blasting
Service:   OEM service available
Products: All kinds of stainless steel casting: include pipe fitting, valve part,
automotive parts,railroad parts, agriculture parts, marine parts, lighting
parts,pump body, architectural parts and furniture parts so on.
Advantages: Experienced to machine casting parts 
Near to HangZhou port
3. We provide: OEM stainless steel lost wax castings
 and OEM machining services for stainless steel lost wax castings.
 We have: CNC Machining, CNC turning, CNC Milling,
 3D CMM Inspection and CNC Optical Inspection. 

 

Detailed Photos

 

Company Profile

HangZhou Lucky Stone Import & Export Co., Ltd. specialize in CNC machining, investment casting, die casting, gravity casting, forging and stamping. We produce complex parts and aviation assemblies, and coordinate all steps required while providing the best quality and shortest possible lead time.

Based on our advanced equipment, more than 10 years experience and QC system, we have powerful ability to develop new items according to our customer’s drawings or samples.

We exert strict quality control in production processes, and our products comply with the requirements of oil, mine, defense, power generation and other industries. Our expertise lies in complex parts machining of carbon steel, alloy steel, stainless steel, aluminum and all kinds of metal. Moreover, we offer full tested subassemblies and assemblies as well as supply chain consolidation with complete traceability from raw materials to finished goods.

Certificated quality control system and high efficient organization, as well as high attention from the whole company, have steadily improved products quality and reduced producing costs in recent years.

OEM or ODM products are welcome. We will be your best choice, and we expect to be successful together with you !
 

Our Service

Product/Mold Design:

ODM/OEM products are highly welcome, and we have many years export experience in US and Europe market.
All kinds of drawings are available, such as dwg, pdf, jpg, stp, igs and etc.

Molds Making:

In order to ensure lead time and quality, all the molds will be made in our CNC machining workshop.

CNC Machining Workshop:

We have many sets of CNC Machining Center and CNC lathes, and could ensure 0.01-0.02mm tolerance depending on products design, size and raw material.

Heat Treatment:

Some castings need to be heat treated to get better and stable structure.

Manual Casting by Experienced Workers:

Our workers are full of experience and operate every process very carefully.

FAQ

1. Are you a manufacturer or a trading company?

We are a professional manufacturer with over 10 years’ experience for designing and producing casting parts and machining parts.

2. How can I get some samples? 
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the mould coast and courier cost.
 
3. Can you make casting according to our drawing?

Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model, both available. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But if without 3D, based on 2D drawing we can still make the samples properly approved.
 
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
 
5. What’s your quality control device in house?

We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of cast.

For more information, please feel free to contact us!    

Casting Method: Thermal Gravity Casting
Process: Lost Wax Casting
Molding Technics: Pressure Casting
Application: Agricultural Machinery Parts
Material: Carbon Steel
Surface Preparation: Sand Blast
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

Importance of Lubrication in Gearbox Performance

Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:

  • Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
  • Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
  • Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
  • Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
  • Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
  • Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
  • Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.

It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.

China best CNC Machined Engine Reducer Gear Box   gearbox adjustment	China best CNC Machined Engine Reducer Gear Box   gearbox adjustment
editor by CX 2023-10-20

China Best Sales Desboer Ndr064 Series Ratio 4/5/7/10/14/20: 1 Spur Planetary Gear Reducer Torque Right Angle Gearbox Planetary gearbox design

Product Description

Product Description

The NDR064 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: NDR064 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High load
ultra-precision
Small size

Detailed Photos

 

Product Parameters

Segment number Single segment
Ratio i 4 5 7 10 14 20
Rated output torque Nm 45 55 45 35 35 35
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 5000
Max input speed Rpm 10000
Ultraprecise backlash arcmin
Precision backlash arcmin ≤4
Standard backlash arcmin ≤6
Torsional rigidity Nm/arcmin 13
Max.bending moment Nm 125
Max.axial force N 1050
Service life hr 30000(15000 under continuous operation)
Efficiency % ≥95%
Weight kg 2.1
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤63
Rotary inertia Kg·cm² 0.35 0.07

Applicable Industries

 

                              Packaging   Machinery                              Mechanical  Hand                                                         Textile  Machinery

                   Non  Standard  automation                                          Machine  Tool                                                       Printing   Equipment

Certifications

 

 

Company Profile

 

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

 

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

 

 

 

Application: Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Plantery Type
Hardness: Hardened Tooth Surface
Installation: All Directions
Step: Single-Step
Customization:
Available

|

Customized Request

gearbox

Common Problems with Gearboxes and How to Troubleshoot Them

Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:

  1. Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
  2. Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
  3. Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
  4. Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
  5. Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
  6. Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
  7. Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
  8. Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
  9. Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
  10. Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.

Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.

China Best Sales Desboer Ndr064 Series Ratio 4/5/7/10/14/20: 1 Spur Planetary Gear Reducer Torque Right Angle Gearbox Planetary   gearbox design		China Best Sales Desboer Ndr064 Series Ratio 4/5/7/10/14/20: 1 Spur Planetary Gear Reducer Torque Right Angle Gearbox Planetary   gearbox design
editor by CX 2023-10-10

China Best Sales ED2090 Gear Reducer ED Et Ec Em Eqswing Drive Planetary Riduttori CZPT Gearbox cvt gearbox

Product Description

Gear Reducer Swing Drive Planetary CHINAMFG Riduttori Gearbox  
ED2067 ET3067 EC3067 EM1090 EC2090 EC3090 EC4090 ED2090 ET3090 EQ4090 EC2091 
EM1150 ED2150 ET3150 EQ4150 ED2155 ET3155 EC3155 EM1250 ED2250 ET3250 EQ4250
EC2250 EC3250 EC4250 ED2255 ET3255 EQ4255 EC3255 EC4255 ED2320 ET3320
A progressive selection of sizes from 1,000 Nm to 19,000 Nm nominal torque.
– Coaxial versions with up to 4 gear stages for ratios from 1:3 to 1:3000.
– Right angle versions with up to 4 gear stages for ratios from 1:10 to 1:3000.
– Output versions: flanged gearbox with female shaft, or shaft mounted with shrink disk or direct coupling; flanged gearbox with male shaft; foot mounted version.
– Input versions with high speed shaft, provision for electric and hydraulic motors, and multiple disc brake options.
– A vast range of input and output options and standard accessories.
 

Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Soft Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Type: Planetary Gear Reducer
Customization:
Available

|

Customized Request

gearbox

Importance of Lubrication in Gearbox Performance

Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:

  • Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
  • Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
  • Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
  • Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
  • Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
  • Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
  • Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.

It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.

China Best Sales ED2090 Gear Reducer ED Et Ec Em Eqswing Drive Planetary Riduttori CZPT Gearbox   cvt gearbox	China Best Sales ED2090 Gear Reducer ED Et Ec Em Eqswing Drive Planetary Riduttori CZPT Gearbox   cvt gearbox
editor by CX 2023-10-07

China best OEM ODM Service Aluminum Cast Motorcycle Reverse Gear Box manufacturer

Product Description

OEM High Pressure ADC12 A380 356 Aluminum Zinc Die Casting

1, Aluminium die casting is a process of injection aluminum alloy under pressure, which produces parts in high volume at low costs.
2, There are 2 processes of Aluminum die casting: hot chamber and cold chamber.
3, A complete cycle can vary from 1 second for small components to minutes for a casting of large part, making aluminium die casting the fastest technique available for producing precise aluminium alloy parts.
4, HangZhou Xihu (West Lake) Dis. Machinery Company Limited —we have a strong and highly efficient R&D team, which will design and make OEM/ODM products according to your drawings and samples.
5, Certification: TS16949, ISO9001, SGS, ROHS

Aluminum Zinc die-casting products are characterized by high quality, light weight, high hardness and nice appearance.Therefore,
aluminum die casting products are widely used in the automotive field. For example, Heat sink, Engine cooling fan, Water pump housing, end cover, air condition housing etc.

Product Description

 

Name High Pressure Aluminum Zinc Die Casting Parts
Material ADC12, A380, A356, ADC10, Zinc Alloy Zamak
Dimension Mini 20*20 mm, Max800*800 mm
Technology High Preressure Die Casting, CNC, CMM Measure, Painting, X-Ray Detection
Processing 1, CHINAMFG Drawing (General clients provide the drawing or samples)
2, Opening the Mold
3, Die Casting ( Aluminium or Aluminium Alloy)
4, Precision Machining (Burring, Lathe, Milling, etc)
5, Surface treatment: Polishing, Electroplating, Sandblasting, Anodizing
6, Inspection and Packing
Application Automobile 42%, Furniture 21%, Industry 18%, Lighting 15%, Other 4%

Our Factory

Surface Treatment

 

R&D

 

Certifications

Application

Our Clients

 

FAQ

Die Casting Machine Type: Hot Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Auto Parts
Machining: CNC Machining
Material: Aluminum
Surface Preparation: Electroplating
Customization:
Available

|

Customized Request

gearbox

Steps to Replace a Faulty Gearbox in an Automobile

Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:

  1. Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
  2. Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
  3. Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
  4. Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
  5. Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
  6. Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
  7. Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
  8. Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
  9. Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
  10. Lower Engine: Carefully lower the engine back into its original position if it was suspended.
  11. Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
  12. Final Check: Double-check all connections and ensure that all components are properly secured.
  13. Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
  14. Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.

It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.

China best OEM ODM Service Aluminum Cast Motorcycle Reverse Gear Box   manufacturer China best OEM ODM Service Aluminum Cast Motorcycle Reverse Gear Box   manufacturer
editor by CX 2023-10-05