Tag Archives: planetary motor

China Good quality 12V 20rpm DC Gear Motor Planetary 36mm Gearbox gearbox engine

Product Description

A. Specification of 12V 20RPM DC Gear Motor Planetary 36MM Gearbox:

1. Voltage: 12/24V
2. Speed: 1.2-2000RPM
3. Torque: 0.2-50Kgf.cm
4. Output Power: 1-5W
5. Gearbox Ratio:  1:3.7 to 1: 3736
6. Gearbox Diameter: 36mm
7. Gearbox Length: 25.1-50.9mm
8. Motor Length: 29.1mm
9. Shaft Diameter: 8mm
10. Shaft Length: Customized

Note: The data sheet is only for reference, We can make the motor according to your requirement after Evaluation

How to calculate the motor with gearbox output specs?
1. Output Speed(No-load)=Motor Speed(No-load)/Reduction Ratio
2. Output Torque=Motor Torque*Reduction Ratio*Gearbox Efficiency
 
e.g.: 
PG36GR124500-19.2K
1. Output Speed(No-load)=4500/19.2=234RPM
2. Output Torque=67.6*19.2*81%=1051.3g.cm≈1kg.cm=0.1Nm (Should not be higher than Max. Gear Running Torque)

B. Company Capacity

HangZhou CHINAMFG Motor Co. Ltd is a manufacturer and exporter of various of motors with over 10 years experience.
Our product ranges include:
1) DC Brush motor: 6-130mm diameter, 0.01-1000W output power
2) DC Spur Gear Motor: 12-110mm diameter, 0.1-300W output power
3) DC Planeary Gear Motor: 10-82mm diameter, 0.1-100W output power 
4) Brushless DC Motor: 28-110mm, 5-1500W output power 
5) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and lead screw
6) Servo Motor: 42mm to 130mm diameter, 50-4000w 
7) AC Gear Motor: 49 to 100mm diameter, 6-140 output power 

1. Production Line:

2. Testing Equipment:

3. Certificates:

4. Customer Visits:

6. FAQ:

Q: What’s your main products?
A:We currently produce Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q:How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed life time and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have customized service for your standard motors?
A:Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q:Do you have individual design service for motors?
A:Yes, we would like to design motors individually for our customers, but it may need some mould charge and design charge. 

Q:Can I have samples for testing first?
A:Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, we will get a PASS from our account department to proceed samples accordingly.

Q:How do you make sure motor quality?
A:We have our own inspection procedures: for incoming materials, we have signed sample and drawing to make sure qualified incoming materials; for production process, we have tour inspection in the process and final inspection to make sure qualified products before shipping.

Q:What’s your lead time?
A:Generally speaking, our regular standard product will need 25-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depends on the specific orders

Q:What’s your payment term?
A:For all our new customers, we will need 40% deposite, 60% paid before shipment.

Q:When will you reply after got my inquiries?
A:We will response within 24 hours once get your inquires.

Q:How can I trust you to make sure my money is safe?
A:We are certified by the third party SGS and we have exported to over 85 countries up to June.2017. You can check our reputation with our current customers in your country (if our customers do not mind), or you can order via alibaba to get trade assurance from alibaba to make sure your money is safe.

Q:What’s the minimum order quantity?
A:Our minimum order quantity depends on different motor models, please email us to check. Also, we usually do not accept personal use motor orders. 

Q:What’s your shipping method for motors?
A:For samples and packages less than 100kg, we usually suggest express shipping; For heavy packages, we usually suggest air shipping or sea shipping. But it all depends on our customers’ needs.

Q:What certifications do you have?
A:We currently have CE and ROSH certifications.

Q:Can you send me your price list?
A:Since we have hundreds of different products, and price varies per different specifications, we are not able to offer a price list. But we can quote within 24 hours once got your inquirues to make sure you can get the price in time.

Q:Can I visit your company?
A:Yes, welcome to visit our company, but please let us know at least 2 weeks in advance to help us make sure no other meetings during the day you visit us. Thanks!

Weclome contact with us if have any questions about this motor or other products!

Application: Universal, Household Appliances, Power Tools, Curtain and Others
Operating Speed: Low Speed
Function: Driving
Casing Protection: Open Type
Structure and Working Principle: Brush
Type: DC Gear Motor
Samples:
US$ 15/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

How to Choose the Right Gearbox for Your Machinery

Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:

  1. Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
  2. Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
  3. Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
  4. Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
  5. Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
  6. Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
  7. Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
  8. Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
  9. Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
  10. Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
  11. Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.

Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.

China Good quality 12V 20rpm DC Gear Motor Planetary 36mm Gearbox   gearbox engineChina Good quality 12V 20rpm DC Gear Motor Planetary 36mm Gearbox   gearbox engine
editor by CX 2023-12-12

China Professional Hydraulic Motor Planetary Speed Reducer Gearbox gearbox definition

Product Description

hydraulic motor planetary speed reducer gearbox 

Product description:

Daixin planetary reducer gearbox is designed with large torque, high start and transmission efficiency, low-speed stability, compact radial size, low noise, etc.

The main devices we are making are walking reducers, lifting reducers and swing reducers.

They are widely used for vehicle cranes, crawler cranes, truck mounted cranes, marine cranes, aerial work trucks, excavators, etc.
 

 

 

Product Travel drive planetary reducer
Model DX14
Max. output torque 13800 Nm
Ratio 14.42:1
Max. input torque 939 Nm
Max. input speed 317 r/min
Max. output speed 25 r/min
Application final drive for winch of various cranes, trucks, crawler cranes, truck cranes, etc
OEM  Acceptable

 

 

Product features:
 

1.Compact size
2.Low noise
3.High start-up and working efficiency
4.Easy installation, operation and maintenance
5.Various models for wide applications
6.One year warranty 
7.Free components for replacement within warranty period
8.Professional and tailored solution for different requirements
9.Free technical support at any time
10.Customer training is available.

 

Packing and delivery details:

Packing method: plywood box (1 pc / box)
Packing Dimensions: 660*440*500 mm
Weight: 150 kg

 

 

 

Company details:

ZheJiang CHINAMFG Intelligent Technology Co., Ltd is a scientific and technological enterprise engaged in the research, development and production of planetary gear transmission products, like slewing reducers, Travel drive reducers, lifting winch reducers, hydraulic winches, etc.

The company has always put quality management as the top priority of the company’s development. The products are manufactured not only meet the international ISO 4301 and ISO9001 standards, but also meet the US SAE J706 and the European Union CE standards. 

Daixin Intelligent Technology relies on quality, reputation and service to develop, cultivate and consolidate the national and global markets. Be our partners and be our friends.
 

 

 

 

Our clients:

The company relies on quality, reputation and service to develop, cultivate and consolidate the national and global markets.

Currently, the cooperative customers include: the famous construction machinery manufacturers Zoomlion, the largest wrecker manufacturer ZheJiang CHINAMFG Company, and the largest high-altitude vehicle manufacturer HangZhou Handler Company.

Products are also exported to Russia, Belarus, Spain, UK, Canada, Australia, India, Malaysia and other countries.
 

 

 

 

FAQ:

1.How to choose the product which meets our requirement?
A) Look through our shop, find a proper item, send me an inquiry, I quote details for you.
B) In case no suitable item in our shop, send me an inquiry with your requirements, we can customize for you.  

2.What is payment term?
A) For regular design: 30% deposit, the balance before loading.
B) For customized design: 50% deposit, the balance before loading.
Payment term is negotiable according to order. 

3.What is delivery time?
A) For common models in stock, delivery time are 5-7 days.
B) For customized models and new production, delivery time are 30-40 days.

5.How about after-sale service?
A) Within warranty, all spare parts are delivered for free.
B) Exceed warranty, all spare parts are offered with the lowest production cost.
Warranty period is 1 year, but our servicing is for the whole lifetime of product, so no worry for reselling and personal resell.

 

Thank you for the time. For any question or requirements, please contact me 🙂
 

 

 

Application: Machinery, Winch
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Double-Step
Customization:
Available

|

Customized Request

gearbox

Importance of Lubrication in Gearbox Performance

Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:

  • Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
  • Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
  • Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
  • Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
  • Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
  • Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
  • Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.

It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.

China Professional Hydraulic Motor Planetary Speed Reducer Gearbox   gearbox definition		China Professional Hydraulic Motor Planetary Speed Reducer Gearbox   gearbox definition
editor by CX 2023-10-25

China factory Factory Price Brushless DC Motor Precision Planetary Gearbox gearbox engine

Product Description

60mm bldc motor with planetary gearbox

BLDC MOTOR IN HOT SELL

Company Show:

HangZhou JINGKONG MOTOR & ELECTRIC Appliance Co.ltd is a high-tech enterprise that specializes in designing and producing Hybrid Stepper Motor, Gear Motor, Linear motor, Brushless dc Motor, Driver and some related parts.

Our Appliance fields refer to robot, electronic equipment, medical instrument, lighting & audio equipment, 3D printer, texile machine and CNC machine.

All our products have obtained CE certification, compliance with EU ROHS standards.

Welcome Domestic & foreign customers visit and cooperation!

Application: Printing Equipment
Speed: Constant Speed
Number of Stator: Three-Phase
Excitation Mode: HB-Hybrid
Function: Control
Number of Poles: 4
Samples:
US$ 16.5/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

How to Choose the Right Gearbox for Your Machinery

Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:

  1. Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
  2. Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
  3. Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
  4. Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
  5. Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
  6. Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
  7. Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
  8. Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
  9. Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
  10. Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
  11. Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.

Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.

China factory Factory Price Brushless DC Motor Precision Planetary Gearbox   gearbox engineChina factory Factory Price Brushless DC Motor Precision Planetary Gearbox   gearbox engine
editor by CX 2023-10-18

China Hot selling High Precision Low Backlash Servo Motor Stepper Motor Planetary Reducer Gearbox comer gearbox

Product Description

Our Advantages

High precision low backlash servo motor stepper motor planetary reducer gearbox

PLANETX planetary reduce

Planetary reducer square flange:
Planetary reducer is widely used in industrial products due to its small size, light weight, large torque, wide speed ratio range, high rigidity, high precision, high transmission efficiency, maintenance free and other characteristics.
The planetary reducer structure is composed of a sun gear and a planet gear to form an external mesh, and a planet gear and an internal gear ring to form an internal mesh, so that the planet gear can realize revolution while realizing self rotation and maximum transmission of guarantee force; The minimum speed ratio of single-stage reduction is 3, and the maximum speed ratio is generally not more than 10. Common reduction ratios are 3, 4, 5, 6, 7, 8, and 10. The number of reducer stages is generally not more than 3, and the speed ratio is not more than 1.
Most planetary reducers are used with servo motors to reduce speed, increase torque, increase inertia, and ensure return accuracy (the higher the return accuracy, the higher the price). The maximum rated input speed of planetary reducers can reach 12000 rpm (depending on the size of the reducer itself, the larger the reducer, the smaller the rated input speed), and the operating temperature is generally between – 40 ºC and 120 ºC.

 Every process requires excellence

Every product is made by heart
Solutions/

Every process requires excellence

Every product is made by heart

High Performance Planetary Gear Motor Precision Speed Reducer WAB060 Design Planetary Gearbox

1.Planetary carrier and output shaft are intergrated structure to ensure maximum torsional rigidity. 2.Planetary wheel with full needle design, increase the contact area to improve the rigidity and output torque. 3.The Gear adopts low carbon alloy steel, through carburizing and quenching, surface hardness is HRC62, anti-impact and strong abrasion resistance. 4.Gears refer to foreign imported software-assisted design to obtain the best tooth shape to reduce noise. 5.The input terminal is connected to the motor shaft in a double-tight manner to obtain the maximum clamping force and zero backlash power transmission. 6.Adopt spiral bevel gear design, allow high output torque, more than 30% higher than straight bevel gear. 7.High tolerance input speed, more than 8 times higher than straight bevel gear input. 8.The meshing tooth imprint of spiral bevel gear has been optimized by optimum design, and the contact tooth surface load is uniform, and long running life. 9.Bevel gears are meshed by optimum motion error analysis and strict process control to ensure high precision running backlash. 10.IP65, anti-dust, anti-water; low backlash, <3arcmin; low noise, <58dB 11.high efficiency(96%);Gear grinding process;easy motor mounting;life-time lubrication;various figure diameters.

Q: How to get a quick quote
A: Please provide the following information when contacting us

  1. Motor brand
  2. Motor model
  3. Motor dimension drawing
  4. What is the gear ratio

Q: How long is your delivery date
A: We all install it now, but it takes 3-5 days if it is not non-standard. Non standard 10-15 days, depending on the specific situation
Q:Do you provide samples, free or extra
A: A: You can reserve 1 first, and purchase it on demand
 

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Any
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: 1-3
Customization:
Available

|

Customized Request

gearbox

Benefits of Regular Gearbox Maintenance

Regular maintenance of gearboxes offers numerous advantages:

  • Extended Lifespan: Proper maintenance helps prevent premature wear and breakdown, increasing the gearbox’s overall lifespan.
  • Reduced Downtime: Regular inspections and maintenance can identify issues early, minimizing unplanned downtime for repairs.
  • Improved Efficiency: Well-maintained gearboxes operate more efficiently, leading to energy savings and optimized performance.
  • Cost Savings: Routine maintenance reduces the need for costly major repairs or replacements.
  • Enhanced Safety: Regular maintenance ensures safe operation by addressing potential hazards and malfunctions.
  • Optimal Performance: Properly maintained gearboxes deliver consistent and reliable performance for machinery and equipment.
  • Preserved Functionality: Maintenance prevents issues that could lead to reduced functionality or complete failure.
  • Reduced Environmental Impact: Well-maintained gearboxes consume less energy and minimize waste, contributing to sustainability efforts.
  • Compliance: Regular maintenance helps meet industry regulations and standards for equipment safety and performance.

Implementing a proactive maintenance plan can provide these benefits and contribute to the overall success of your machinery and operations.

China Hot selling High Precision Low Backlash Servo Motor Stepper Motor Planetary Reducer Gearbox   comer gearbox	China Hot selling High Precision Low Backlash Servo Motor Stepper Motor Planetary Reducer Gearbox   comer gearbox
editor by CX 2023-10-05

China Best Sales Economical Right-Angle Output Planetary Gearbox, high precision, high torque, specially equipped with servo motor car gearbox

Product Description

PLDR/PLDR+60 Level 1

STAGE Level Level 1
Reduction ratio i 3 4 5 6 7 8 10
Rated output torque T2N Nm 38 46 55 52 50 46 42
in.lb 336 407 487 460 443 407 372
Emergency braking torque
Allow 1000 times in the working life of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated input speed
(T2N, 20°C ambient temperature)
N 1n rpm 3000 3000 3000 3000 3000 3000 3000
Maximum input speed n 1max rpm 6000 6000 6000 6000 6000 6000 6000
Maximum return clearance jt arcmin PLDR60≤8ARCMIN   PLDR+60≤5ARCMIN  Custom made≤3ARCMIN
No-load torque
(nt=3000rmp, gearbox 20°C)
T 012 Nm 0.65 0.62 0.6 0.5 0.45 0.45 0.45
in.lb 5.8 5.5 5.3 4.4 4.0 4.0 4.0
Torsional rigidity C t21 Nm/ arcmin 3
in.lb / arcmin 22
Maximum radial force F 2AMAX N 1600
lbf 360
Maximum axial force F 3RMAX N 400
  lbf 90
Maximum roll torque M 2KMax Nm 700
  in.lb 6195
Working life Lh hr ≥20000
Efficiency at full load η % 95
Ambient temperature ºC -15~40
F 5~104
The maximum allowable temperature of the shell ºC +90
F 194
Lubricating   Life Lubrication
The direction of rotation   Input and output in the same direction
Protection level   IP65
Installation direction   Any
Working noise              (i=10 and n1=3000rpm no load) LPA              dB(A) ≤58
Rotary inertia J1 Kg.cm2 0.8 0.8 0.8 0.8 0.8 0.8 0.8
10-3in.lb.s2 0.69 0.69 0.69 0.69 0.69 0.69 0.69

  Quick selection of size
  PLDR(figure: i=4)                                                                                                     PLDR/PLDRHIGH PRECISION(figure: i=4)            
  Applicable to periodic working days (ED≤60%)                                                       Applicable to periodic working days (ED≤60%)

Design & technology

Technical services:

  • According to the relevant parameters provided by the customer, the CHINAMFG engineering software is used to create the motion load curve diagram of the mechanism equipment to obtain the corresponding parameters and derive the motion load curve. Intuitively display important parameters and load indexes in the transmission system to help customers carry out reasonable structural design.
  • SIGRINER provides a motor database from 500 servo motor manufacturers worldwide

Customer training:
We are honored to provide you with our applied computing and transmission design expertise. We can provide relevant training according to your needs.  

Technical testing center

Industry application

  • We provide fast supply and strong support all over the world through a complete sales and service network
  • With years of rich experience, our authoritative experts provide market-leading consulting services for various industrial sectors
  • Robotics, automation and manipulator technology

A variety of servo gearboxes and mechanical transmission systems, from economical to high-end models; can be applied to various robots and their auxiliary axes, such as transmission shafts and station control devices

  • Printing machine 

Innovative gearbox ensures stability, synchronization accuracy and long-term accuracy even at high speeds
The perfect solution for high-quality printing processes and other continuous duty applications
Option: integrated sensor for monitoring paper tension and similar parameters

  • Machine tools and manufacturing systems

High precision, stable operation and high efficiency are all derived from stable, zero backlash and high rigidity mechanical system solutions, such as the application of products on feed, rotation and auxiliary axes

  • Food and packaging machinery 

A series of gearboxes specially designed for various shafts used in the field of packaging technology (including gearboxes with anti-corrosion design)-can maximize work efficiency, mechanical flexibility and cycle speed

  • Textile machine 

Features of CHINAMFG Precision planetary gearbox

  • Very high power density, torque increased by 40%
  • Easy motor installation, optional installation with length compensation
  • Flexible installation, the gearbox can be installed vertically, horizontally, and up or down together with the driven shaft
  • Very high positioning accuracy, return clearance is less than arc minutes
  • Through helical gear meshing, the operation is stable, and the running noise is less than 50dB-A
  • The world’s leading life expectancy, and the raw materials and mechanism of the seal ring have been optimized

 

Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Type: Planetary Gear Reducer

gearbox

Is it Better to Repair or Replace a Damaged Gearbox?

Deciding whether to repair or replace a damaged gearbox depends on several factors and considerations:

  • Extent of Damage: Assess the severity of the gearbox damage. Minor issues like worn bearings or seals may be repairable, while extensive damage may necessitate a replacement.
  • Cost of Repair: Compare the cost of repairing the gearbox to the cost of replacing it with a new or remanufactured unit. In some cases, repairs might be more cost-effective.
  • Availability of Parts: Availability of replacement parts for the gearbox can influence the repair option. If parts are hard to find, replacement might be a more viable choice.
  • Age and Condition: Consider the age and overall condition of the vehicle. If the vehicle is older and nearing the end of its lifespan, a replacement gearbox might offer better long-term reliability.
  • Performance and Efficiency: A new or remanufactured gearbox might offer improved performance and efficiency compared to a repaired one.
  • Future Maintenance: Evaluate potential future maintenance needs of both repair and replacement options. A replacement gearbox might come with a warranty and require less frequent maintenance.
  • Professional Assessment: Seek advice from a qualified mechanic or technician who can thoroughly assess the gearbox and provide recommendations based on expertise.

Ultimately, the decision to repair or replace a damaged gearbox should be based on a careful evaluation of these factors. It’s recommended to consult with professionals to make an informed choice that best suits your specific situation and budget.

China Best Sales Economical Right-Angle Output Planetary Gearbox, high precision, high torque, specially equipped with servo motor   car gearbox	China Best Sales Economical Right-Angle Output Planetary Gearbox, high precision, high torque, specially equipped with servo motor   car gearbox
editor by CX 2023-09-27

China Professional CZPT Excavator Ec120 Swing Motor Assy Ec130 Swing Gearbox planetary gearbox

Product Description


Product name swing motor
Type excavator swing motor
Color Black/gray/red
Brand Name BRZ
Model Number See details
Feature 1. Long life.
2. High strength.
3. Easier for maintenance
4. More accurate.
5. Anti-corrosion.
6. Suitable for various environments.
Specific Use    The swing motor is the driving source in the slewing device of the excavator, which provides power for the slewing system of the excavator. The swing motor is the core component of the excavator to rotate, which improves the adaptability of the excavator to the working environment.

The swing motor makes the excavator’s movements richer and more efficient.

Product Description

   The swing motor is the driving source in the slewing device of the excavator, which provides power for the slewing system of the excavator. The swing motor is the core component of the excavator to rotate, which improves the adaptability of the excavator to the working environment.

The swing motor makes the excavator’s movements richer and more efficient.

 

We can supply you all kinds of excavator spare parts as following:

1 Hydraulic parts: hydraulic pump, main control valve, hydraulic cylinder, final drive, travel motor, swing

motor,gear box, slewing bearing etc.

2 Engine parts: engine ass’y, piston, piston ring, cylinder block, cylinder head, crankshaft, turbocharger,

fuel injection pump, starting motor and alternator etc.

3 Undercarriage parts: Track roller, Carrier roller, Track Link, Track shoe, Sprocket, Idler and Idler cushion

,coil adjuster,rubber track and pad etc.

4 Cab parts: operator’s cab assy, wiring harness, monitor, controller, seat, door etc.

HangZhou CHINAMFG Electrical Equipment Co., Ltd. Our main products include a variety of well-known

brands of excavators, bulldozers, loaders, forklifts, wheel loaders, as well as a variety of bulldozers,

excavators, structural and chassis components, hydraulic pumps, hydraulic motors, final drive, travel

motor , rotary motor assembly, engine parts and so on. Our company has established a mature sales

system and improve the service network. We have gained a timely supply at home and abroad between

good reputation and excellent customer service.According to customer support, the company has made

great achievements. To become a leading Chinese construction machinery industry. “Honesty, pragmatism,

hard work, innovation” business philosophy, I always provide quality products to customers, providing

first-class, quick and thoughtful service.We will strive to become an advanced enterprise in the industry,

reached the international level, we will continue to forge ahead, innovation, and establish a century enterprise.
FAQ

Q: How to guarantee the same?

A: Before sending, I will take pictures. After confirmation, I send.

Q: When to ship?

A: Once getting payment then arrange.

Q: Import customs fee?

A: It depends on import country. I can make lower valve so that you can pay lower customs fee even no need to pay.

Q: How long for transport?

A: For express/ air, it takes about 5 days. For land/ sea, it takes about 1 month. It depeds on your address.

Q: Product usage?

A: If any problem about usage, I will solve at first time.

After-sales Service: Online Support
Warranty: 1 Year
Type: Motor
Application: Excavator
Certification: CE, ISO9001: 2000
Condition: New
Customization:
Available

|

Customized Request

gearbox

Benefits of Regular Gearbox Maintenance

Regular maintenance of gearboxes offers numerous advantages:

  • Extended Lifespan: Proper maintenance helps prevent premature wear and breakdown, increasing the gearbox’s overall lifespan.
  • Reduced Downtime: Regular inspections and maintenance can identify issues early, minimizing unplanned downtime for repairs.
  • Improved Efficiency: Well-maintained gearboxes operate more efficiently, leading to energy savings and optimized performance.
  • Cost Savings: Routine maintenance reduces the need for costly major repairs or replacements.
  • Enhanced Safety: Regular maintenance ensures safe operation by addressing potential hazards and malfunctions.
  • Optimal Performance: Properly maintained gearboxes deliver consistent and reliable performance for machinery and equipment.
  • Preserved Functionality: Maintenance prevents issues that could lead to reduced functionality or complete failure.
  • Reduced Environmental Impact: Well-maintained gearboxes consume less energy and minimize waste, contributing to sustainability efforts.
  • Compliance: Regular maintenance helps meet industry regulations and standards for equipment safety and performance.

Implementing a proactive maintenance plan can provide these benefits and contribute to the overall success of your machinery and operations.

China Professional CZPT Excavator Ec120 Swing Motor Assy Ec130 Swing Gearbox   planetary gearbox	China Professional CZPT Excavator Ec120 Swing Motor Assy Ec130 Swing Gearbox   planetary gearbox
editor by CX 2023-09-15

China wholesaler Precise Motor Shell Brake Drum Machining Planetary Gear Box with Motor components of gearbox

Product Description

Product Type CNC Machining Parts
Material Aluminum, Brass, Bronze, Stainless Steel, Plastic etc.
Thickness  Customized
Width           Customized
Unit Piece
Process Drilling,Wire-cutting,Milling,Turning, Turning-Milling etc.
Shipping Sea, Air, Express, DHL / EMS
MOQ 10pcs
Package Carton or Wooden Box
Standard CE, DIN, EN, ASTM etc.
Capacity Up to 10 Tons


 

Condition: New
Certification: CE, GS
Customized: Customized
Material: Aluminum 6061-T6, 6063-T5, 7075-T6 etc.
Application: Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery
Tolerance: up to +/- 0.005mm
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

What is a Gearbox and How Does It Work?

A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.

Here’s how a gearbox works:

  1. Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
  2. Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
  3. Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
  4. Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.

Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.

China wholesaler Precise Motor Shell Brake Drum Machining Planetary Gear Box with Motor   components of gearbox	China wholesaler Precise Motor Shell Brake Drum Machining Planetary Gear Box with Motor   components of gearbox
editor by CX 2023-08-26

China Custom CZPT Helical Precision Speed Reducer Planetary Gearbox for Servo Stepper Motor Tool Industrial Automation Robotics Laser Cutting Machine GB090-10-P2 Gvb78 bevel gearbox

Product Description

TaiBang Motor Industry Group Co., Ltd.

The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine. 

Model Instruction

GB090-10-P2

GB 090 571 P2
Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm
571 means 1:10 P0:High Precision Backlash

P1:Precision Backlash

P2:Standard Backlash

Main Technical Performance
 

Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

 

Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
2           ≤3 ≤3 ≤3 ≤3
Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
2 3 7 7 14 14 25 50 145 225
Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000

 Noise test standard:Distance 1m,no load.Measured with an input speed 3000rpm 

 

Application: Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

Types of Gearboxes

There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.

planetary gearbox

The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?

helical gearbox

The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
gearbox

helical gear reducer

A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
gearbox

Continuously variable transmission

A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.

China Custom CZPT Helical Precision Speed Reducer Planetary Gearbox for Servo Stepper Motor Tool Industrial Automation Robotics Laser Cutting Machine GB090-10-P2 Gvb78   bevel gearbox	China Custom CZPT Helical Precision Speed Reducer Planetary Gearbox for Servo Stepper Motor Tool Industrial Automation Robotics Laser Cutting Machine GB090-10-P2 Gvb78   bevel gearbox
editor by CX 2023-07-07

China Hot selling ZD Spur Gear CE, UL, ISO9001, RoHS Approved Planetary Gearbox Without Motor For Automated Equipment gearbox and motor

Product Description

Model Selection

 

ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Detailed Photos

Product Parameters

Other Related Products

Click here to find what you are looking for:

Company Profile

 

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Application: Motor
Layout: Cycloidal
Installation: Vertical Type
Step: Double-Step
Size: 32, 42, 52, 62,72mm
Manipulate Way: Forced Manipulation
Customization:
Available

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Customized Request

gearbox

What Is a Gearbox?

A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.

Gearboxes

Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.

Coaxial helical gearbox

The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
gearbox

Epicyclic gearbox

An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.

Extruder helical gearing

The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
gearbox

1 speed gearbox

CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.

China Hot selling ZD Spur Gear CE, UL, ISO9001, RoHS Approved Planetary Gearbox Without Motor For Automated Equipment   gearbox and motor	China Hot selling ZD Spur Gear CE, UL, ISO9001, RoHS Approved Planetary Gearbox Without Motor For Automated Equipment   gearbox and motor
editor by CX 2023-06-12

China supplier CZPT AC 400W Servo Motor Ple80-5K One Stage Planetary Gearbox car gearbox

Product Description

Delta AC 400W Servo Motor Ple80-5K One Stage Planetary Gearbox

-Planetary gearbox is a widely used industrial product, which can reduce the speed of motor and increase the output torque. Planetary reducer can be used as supporting parts in lifting, excavation, transportation, construction and other industries.

-Single stage :3,4,5,7,10
-Net Weight: 2.5kg
-Product picture

-Conpments of the gearbox

-Datasheet

-Feature
Transmission Type: Planetary power transmission type
Material : Gear ring 42CrmoTi
                Flange Aluminum casting
                Output shaft 40Crmo
Output type:PLE round falnge output
                    PLF square flange output
                    ZPLE right angle round flange output
                    ZPLF right angle square flange output
Backlash:   Spur gearbox CZPT : <7 arcmin
                     Spur gearbox 2 stage : <12 arcmin
                     Helical gearbox CZPT : <3 arcmin
                     Helical gearbox CZPT : <5 arcmin
Low noise and high quality.

-Company introduction

FOCUS is an automation & drive focused global company, providing global customers with control, display, drive and system solutions & other related products and services, under the support of its excellent electrical and electronic technology as well as strong control technical force.
 
We provide and develop perfect products and solutions according to different requirement of the industry. Our products have been used and applied successfully in packing, printing, textiles, plastic injection, elevator, machine tool, robot,wood cutting, stone carving, ceramic, glass, paper making industry, crane, fan & pump, new energy resources etc.

FOCUS, your professional electrical partner !

-Payment & Package & Delivery 
1,Payment
( T/T , Western union, Paypal , L/C and so on )
2,Pakcage
( Small gearbox use carton package, Big gearbox use wooden box package ) 
3,Delivery
( By International Express,  By Air , By Sea )

 

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Single-Step
Customization:
Available

|

Customized Request

gearbox

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China supplier CZPT AC 400W Servo Motor Ple80-5K One Stage Planetary Gearbox   car gearbox	China supplier CZPT AC 400W Servo Motor Ple80-5K One Stage Planetary Gearbox   car gearbox
editor by CX 2023-05-31