Product Description
Product Introduction of Investment Casting Gearbox Housing:
1. Material: Stainless Steel, Carbon Steel, Alloy Steel, like: SS304, SS316, 42CrMo4, 1Cr18Ni9Ti…
2. Process: Lost Wax Casting, Investment Casting by sodium silicate or silica sol and CNC machine…
3. Size: as per drawing or sample from 0.01 kg-100kgs unit weight.
4. Surface: Zinc-Plated, Hot Dip Galvanized, Polish, Painting, Lightly Oiled…
5. Non-Destructive Test: Ultronsic Test, Magnetic Particle Testing, X-Ray Testing
6. Package: In pallet or as your requirement
7.Surface finish process:blacking/polishing/anodize/chrome/plating/zinc plating/nickel plating, tinting,etc.
8. Tolerance: 0.05mm-0.1mm
9 .Surface roughness: Ra0.8-1.6
10. Main equipment used: CNC machine, milling machine, machining center,drilling machine, cutting machine, grinding machine, tipping machine,etc.
11.Standard: IS, ASTM, DIN, BS, etc.
12.Casting process:Model making→Core making→Mold assembling→Pouring→Cleaning→Shot blasting→Machining
13.Inspection:We have a full set of quality control system to guarantee best product quality. Depending on the products, we can make different Item Testing Plan, Manufacturing procedure etc.
Quality control:
(1) Machinery properties and Chemical components testing after raw casting
(2) Hardness checking after heat treatment
(3) Dimensions testing after machining
(4) Quality control checks though all the following flow:
Drawings→ mould making →raw casting → sandblasting →rough machining or finish machining →surface treatment →product check→ packing →delivery strict
Service
(1) OEM and custom-made service.
(2) Full machining, primer painting, and surface treatment.
(3) Full material testing process.
(4) Quality control
| Process | lnvestment casting, lost wax Casting, die casting, other customized process |
| Material | Alloy steels, Carbon Steel , Stainless steel, Malleable iron , Grey iron, Ductile iron Aluminum, Bronze etc. |
| Unit Weight | 0.1kg-100kg |
| Finish | Plain,Nickel Plating , Chrome Plating or Polishing |
| Application | Automotive ,Mining, Railway, Construction equipment, Marine, Hardwares, Mining etc |
| Quality Control | CMM, Projection Machine, spectrometer, Hardness tester, Tensile tester etc. |
| Certificate | ISO 9001:2008 |
| Standard | ASTM,DIN,ISO,BS,JIS |
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Casting Method: | Directional Crystallization |
|---|---|
| Process: | Lost Wax Casting |
| Molding Technics: | Pressure Casting |
| Samples: |
US$ 3/Piece
1 Piece(Min.Order) | Order Sample |
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How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2023-08-29