China OEM Aluminum Zl104 Material Gravity Casting Gearbox Shell manufacturer

Product Description

Product Specification
The aluminum gravity casting flow pump housing is used in indusrial equipment.Aluminum castings have a wide range of application in industries. Numerous parts can be cast effectively using aluminum cast like Valve covers, Transmission housings, Engine block, Wheel spacer, Impellers and Fan clutch, Alternator housing etc.

Material ZL104 / Al Si9 Mg
Weight 11.8kg
Size 303*317*354m
Process Technology Gravity Casting
Finish Deburring,Shot Blasting,Machining
Surface Treatment Shot blasting, Anodic oxidation,Sand blasting, Painting,Powder coating etc.
Application TCW125 Reducer
Drawing File Format PDF,IGS,STP,CAD,SOLIDWORKS
Services OEM/ODM
Certification ISO9001:2008 , BV and SGS
Package Pallet, Carton, Wooden cases ,as inquiry or standa

Company Information

HangZhou Creation Metalware Co.,Ltd(China) is located in HangZhou City, ZheJiang Province, China. Our facilities include a aluminum die casting plant, a gravity casting plant, a machining facility and an assembly plant encompassing 40000 square CZPT of manufacturing space. Established in 1994, ZBCX has been dedicated to providing companies with superior casting and tooling, along with metal finishing and CNC machining through state of the art machinery and processes.
ZBCX is a full service aluminum casting manufacturer that brings years of practical know-how and problem-solving to the challenges of today’s electrical appliances,automotive,power generation, communication, construction, manufacturing and industries. Highly-trained engineering staff allow us to consistently and efficiently deliver a level of high quality, cost effective products to our customers.Most of all, we are committed to the most important standards of quality, delivery and reliability – YOURS. That’s how we do business, and it’s been that way for more than 20 years.

Alloy Cast

ADC-12, ADC-10, A356,A380,A360,AlSi11Cu3,AlSi12,AlSi9Mg, AlSi7Mg

Cast Capabilities Aluminum die casting ; Aluminum gravity casting ; Zinc Die Casting 
By Weight 0.05kg to 20kg
Moulds

Single cavity molds ; Multi-cavity molds of the same part ; Family cavity molds of different parts

Secondary Process Various in-house and contracted secondary processes including shot blasting, deburring, sand blasting, powder coating, painting and anodizing.
Industries Serviced

Automotive ; Communications ; Green Technologies
Heavy Duty ; Commercial Vehicle ; Industrial
Medical ; Power Equipment ; Utilities

Inspection 
Each product are carefully inspection from the blank to the finished.Customer satisfaction is our CZPT pursuit.
1.Regularly scheduled dimensional production checks using the latest in applicable measuring technology
2.Complete customer-owned tooling maintenance program.
3.In-house Continual Improvement Team, which uses customer and company feedback to constantly increase our effectiveness in meeting or exceeding our customers’ demands.
Certification
ISO9001:2008 , BV and SGS

Package

Export carton. Retail packing available, and we will produce labels for you with your company logo. 
Master Carton can be produced and printed per your requirement.
Consolidate with other items or with other orders is available for cost-efficient shipping.
Please let us know your requirements

FAQ
1) are you a factory or trade company?
we are a factory located in HangZhou of ZheJiang , specialize in aluminum casting .
welcome to visit our factory
2) how about your quality
all our products will be checked 1 by 1 before delivery 
3) what is your payment term?
for mould : 100% pay in advance
products: 30% pay in advance, 70% against copy of bill of lading
4) how long you can make your quotation?
after receiving detail information we will quote within 3 days.
5) what is your quotation element?
drawing, material, weight and quantity.
6)What’s your loading port?
The Reason Why Choose Us 
1.We have 20 years experience in aluminum casting.
2.We have ISO9001-2008 & BV certification to ensure the product quality.
3.We have a very strong quality control syetem: Raw material control / process control / finished product quality inspection / mass production spot check.
4.Custom ability: mold design and product production according to customer’s requirement
5.We have rich experience working with foreign customers

Contact us
Jacky Sun
Title:Manager 
 
 

Application: Machinery Parts
Machining: CNC Machining
Material: Aluminum Alloy
Surface Treatment: Deburring
Design: 3D
Casting Tolerance: +/-0.2mm
Customization:
Available

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Customized Request

gearbox

Common Problems with Gearboxes and How to Troubleshoot Them

Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:

  1. Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
  2. Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
  3. Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
  4. Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
  5. Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
  6. Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
  7. Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
  8. Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
  9. Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
  10. Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.

Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.

China OEM Aluminum Zl104 Material Gravity Casting Gearbox Shell   manufacturer China OEM Aluminum Zl104 Material Gravity Casting Gearbox Shell   manufacturer
editor by CX 2023-09-08