Product Description
Quick Information
Shape: | Spur | Place of Origin: | HangZhou , China (Mainland) | Product Number: | BG571 |
Brand Name: | AT | Material: | Metal | Merchandise Kind: | Non-Normal Merchandise / Personalize Merchandise |
Software Supplies: | Iron, Steel, Brass, Copper, Aluminum and Stainless Metal | Machining Procedure: | Gear Hobbing, Shaping, Shaving, Grinding and CNC Machining | Floor End: | Anti-rust Remedy, Heat Therapy, Polishing and Coating Therapy |
Surface Hardness: | HRC 28~32, HRC 40~forty four, HRC fifty eight~sixty two | Rust Security Time: | 2 Several years Maximun | Tooth Profile Precision: | GB 5~8 degree (AGMA 10~13 stage) |
Applicable Standard: | GB / ISO / DIN / JIS / AGMA | Quoted Situation: | 2nd / 3D Drawing / Sample | Top quality Guarantee: | one Calendar year |
Packaging & Shipping
Packaging Particulars: | Anti-rust Paper, Small Box and Carton |
Shipping and delivery Depth: | twenty ~ 30 times |
Merchandise Variety
Material | Carbon Steel | SAE1571, SAE1045, Cr12, 40Cr, Y15Pb, 1214L…… |
Alloy Metal | 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5…… | |
Brass/Bronze | HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40…… | |
Machining Method | Gear Hobbing, Equipment Milling, Gear Shaping, Equipment Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
|
Modules | 1., 1.twenty five, 1.5, 1.75, 2., 2.twenty five, 2.5……8. | |
Tolerance Handle | Outer Diameter | ±0.005 mm |
Length Dimension | ±0.05 mm | |
Teeth Precision | DIN Course 4, ISO/GB Course 4, AGMA Class thirteen, JIS Course | |
Heat Treatment method | Quenching & Tempering, Carburizing & Quenching, Large-frequency Hardening, Carbonitriding…… | |
Surface Therapy | Blacking, Sprucing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating…… | |
Standard | European, American or Britain Common |
ABOUT US:
As your one-stop source, AT PRECAST,we design and style, producer and distribute precast concrete components which includes the Lifting Systems and Anchoring programs Coil and Ferrule Inserts. for Concrete and Prefabricated spot.
As a chief in developing concrete accessory goods, our primary purpose is to generate products that are safer, quicker and more expense productive.
With a lot more than entirely 50 many years functioning encounter, our complete workers is committed to give you with the greatest customer support and competitive charges. Our sales force are CZPT to reply your concerns speedily and supply you complex assist .
Assurance:
100% quality manufacturing.
We guarantee that our products meet your supplied specifications
Extremely competitive pricing
Delivery to your port or front door
4 —- 8 week lead times
We handle all paperwork
Partial container orders
Flexible payment options
Unique tooling options
Full range of packaging options from bulk to retail ready
Complete testing services available
FAQs:
one. The place is your place?
We are positioned in HangZhou Metropolis of China and are closed to Airport. It takes 30minuts by car from Liuting Airport our business.
two. How long has the firm been proven?
AT Sector was proven in 2009. There is 6 many years exporting encounters.
3. How several employees do you have?
Administration / sales 4
Engineering / layout as our partner 8
Production as our companions 120
Good quality assurance / inspection 10
four. Which nations do you export to?
U.S.A, Germany, France, Italy, Uk, Brazil, Middle east of Asia, Thailand,
five. What proportion of your merchandise are exported?
one hundred% of our generation are exported to all above the entire world.
6. How long does it take to get samples?
a) Sample:30-45days right after order
b) Sample:30days soon after sample ending.
c) The direct time is the common generation time period and does not incorporate the transportation time.
7. New item advancement process
Obtained tooling get and sample order with 50% deposit—Hold a meeting with the relation dept. to make certain the establishing timetable—Design pattern, fixture and gauge and creating them in our residence—mildew steel acquiring—Machining—Inspection—Deliver out the sample with original inspection report.
8. How long is the production guide time?
Mass Manufacturing: 90days soon after sample approval by yours.
The guide time is the standard production period including the transportation time.
We could make some special production arrangement efficiently if client has urgent need.
9. What foundation can we acquire goods?
We usually supply buyers rates FOB& CIF (Carriage, Insurance & Freight). The CIF consists of the freight price to your nominated sea port.
We do offer clearance of merchandise which needs to be dealt with by a neighborhood freight forwarder.
All regional fees and taxes are the accountability of the consumer. We are satisfied to provide advisement on shipping if essential.
ten. What are the payment phrases?
Payment conditions are negotiable and will enhance for prolonged term buyers.
In the course of the first levels, we request fifty% of tooling charge in advance with the equilibrium payable on acceptance of samples.
Generation orders can be negotiable. We choose fifty% deposit and the stability by T/T ahead of sails. But sometimes T/T thirty times following sails would also acceptable.
11. Which forex can we acquire in?
We can offer in USD / Euro currency / GBP.
twelve. How lengthy does it take to ship items from China by sea?
It normally takes about 5 weeks to European ports additionally 1 7 days customs clearance, so you can get the container inside 6 to 7 months. It normally takes about 2 weeks to east coastline and 3 weeks to west coastline US ports. All sea products are shipped from HangZhou Port.
13. How prolonged does it get to ship items from China by air?
It will take about 7 days to all main locations.
fourteen. Can we check out the manufacturing unit to perform an audit?
Indeed, you are welcome to go to our partner manufacturing unit by prior arrangement.
fifteen. How do we keep consumer confidentiality?
We are satisfied to signal Confidentiality Agreements with buyers and will honor them.
16. Which languages do we do company in?
Even though we do business with several nations around the world all around the planet, we can only converse effectively in Chinese English.
All information equipped should therefore be provided in this sort.
17. Is there a bare minimum volume of organization necessary to carry out global acquiring?
There are no least volumes, but the costs of the merchandise, additionally the mounted fees of importing makes it far more economical to acquire in high volumes. All possible buyers will be assessed on an specific foundation to establish if it appears a viable alternative for all events to develop a partnership.
18. What sort of components you are specialized in?
Our organization consists of 2 regions,
one is for design precast which includes lifting system, rigging hardware metallic areas.
Another is personalized metal enterprise of quality sand castings, investment castings, lost foam castings, hot forgings, cold forgings, stampings, machined parts, injectionmolded plastics parts, etc.
19. Which kind of equipments do you have?
Forging friction press 160Ton, 300Ton, 630Ton, 1200Ton
Casting CZPT of 200kg, 500kg,1000kgs, 2000kgs
Push of 63ton, 120tons
CNC Machining center
CNC Vertical Lathe
CNC Lathe middle
Dull device
Drilling device
US $0.968 / Piece | |
100 Pieces (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Industry |
---|---|
Hardness: | Hardened |
Type: | Worm and Wormwheel |
Original: | China |
Shipping Port: | Qingdao, China |
Trade Matk: | at OEM ODM |
###
Samples: |
US$ 100/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Shape: | Spur | Place of Origin: | Qingdao , China (Mainland) | Model Number: | BG0020 |
Brand Name: | AT | Material: | Steel | Product Type: | Non-Standard Product / Customize Product |
Application Materials: | Iron, Steel, Brass, Copper, Aluminum and Stainless Steel | Machining Process: | Gear Hobbing, Shaping, Shaving, Grinding and CNC Machining | Surface Finish: | Anti-rust Treatment, Heat Treatment, Polishing and Coating Treatment |
Surface Hardness: | HRC 28~32, HRC 40~44, HRC 58~62 | Rust Protection Time: | 2 Years Maximun | Tooth Profile Precision: | GB 5~8 level (AGMA 10~13 level) |
Applicable Standard: | GB / ISO / DIN / JIS / AGMA | Quoted Condition: | 2D / 3D Drawing / Sample | Quality Guarantee: | 1 Year |
###
Packaging Details: | Anti-rust Paper, Small Box and Carton |
Delivery Detail: | 20 ~ 30 days |
###
Material | Carbon Steel | SAE1020, SAE1045, Cr12, 40Cr, Y15Pb, 1214L…… |
Alloy Steel | 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5…… | |
Brass/Bronze | HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40…… | |
Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
|
Modules | 1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5……8.0 | |
Tolerance Control | Outer Diameter | ±0.005 mm |
Length Dimension | ±0.05 mm | |
Teeth Accuracy | DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0 | |
Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… | |
Surface Treatment | Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating…… | |
Standard | European, American or Britain Standard |
US $0.968 / Piece | |
100 Pieces (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Industry |
---|---|
Hardness: | Hardened |
Type: | Worm and Wormwheel |
Original: | China |
Shipping Port: | Qingdao, China |
Trade Matk: | at OEM ODM |
###
Samples: |
US$ 100/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Shape: | Spur | Place of Origin: | Qingdao , China (Mainland) | Model Number: | BG0020 |
Brand Name: | AT | Material: | Steel | Product Type: | Non-Standard Product / Customize Product |
Application Materials: | Iron, Steel, Brass, Copper, Aluminum and Stainless Steel | Machining Process: | Gear Hobbing, Shaping, Shaving, Grinding and CNC Machining | Surface Finish: | Anti-rust Treatment, Heat Treatment, Polishing and Coating Treatment |
Surface Hardness: | HRC 28~32, HRC 40~44, HRC 58~62 | Rust Protection Time: | 2 Years Maximun | Tooth Profile Precision: | GB 5~8 level (AGMA 10~13 level) |
Applicable Standard: | GB / ISO / DIN / JIS / AGMA | Quoted Condition: | 2D / 3D Drawing / Sample | Quality Guarantee: | 1 Year |
###
Packaging Details: | Anti-rust Paper, Small Box and Carton |
Delivery Detail: | 20 ~ 30 days |
###
Material | Carbon Steel | SAE1020, SAE1045, Cr12, 40Cr, Y15Pb, 1214L…… |
Alloy Steel | 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5…… | |
Brass/Bronze | HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40…… | |
Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
|
Modules | 1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5……8.0 | |
Tolerance Control | Outer Diameter | ±0.005 mm |
Length Dimension | ±0.05 mm | |
Teeth Accuracy | DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0 | |
Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… | |
Surface Treatment | Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating…… | |
Standard | European, American or Britain Standard |
What Is a Gearbox?
There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
Function of a gearbox
A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
Bzvacklash
The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.
Design
The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
Manufacturers
There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.
editor by czh 2023-01-20