Product Description
Product Description
Characteristics and Applications
Series H Right Angle Gear Box can transfer the power from horizontal shaft of the prime motor to vertical shaft, which has the advantages of economy, high efficiency, space saving, and suitability for various kinds of environmental conditions. A variety of models and transmission ratios can meet the requirement of any high or low speed engine.
By equipped with diesel engine, horizontal motor, or turbine, Series H Right Angle Gear Box is applied to the transmission and speed changing of a variety of vertical pumps, such as long shaft pump, deep-well pump, diagonal flow pump, axial flow pump, submerged pump, and etc, as well as other vertical shaft machinery. Due to the direct bearing capacity of the possible axial force from the working machinery, Series H Right Angle Gear Box can simplify the structure of the machine. In practice, Series H Right Angle Gear Box is widely used in farmland irrigation, water conservancy project, municipal projects, metallurgy and mine, petrochemical industry, fire protection, oceaneering, and etc.
1. Main Structure
Anti-reversal Device (Standard parts of hollow shaft)
High strength cast iron box
Window for checking the lubrication of the gear
Hollow shaft
Oil Cooler with upper and lower flushing screw holes
Outdoor light-duty shield
Pressure lubrication thrust bearing
Spiral bevel gear with low noise and big torque
Bearing
Lip-type oil seal
Bearing pressure lubrication with positive displacement oil pump
2. Performance
2.1 Series H Right Angle Gear Box adopts bevel gear with the standard of Gleason tooth, which make the gear have a high level of bearing capacity and work smoothly. Besides, it is also not sensitive to the installation error to deformation and the axial thrust is large.
2.2 Gear is made of 20CrMnTi steel and the surface is processed with carburizing and quenching, which make the surface with high hardness and make the core with good toughness.
2.3 Rotation direction: Horizontal shaft rotates clockwise by looking from the head, vertical shaft rotates counterclockwise by looking from top down. If require different direction of rotation, please put CHINAMFG before order.
3. Operation
3.1 The rotation direction of prime motor must be accordant with the rules, otherwise, the gear box will not be able to run and may also cause damage due to the stop action of anti-reverse mechanism. If the prime motor is electromotor, must check whether there is any change on the direction of rotation when next start.
3.2 The output power of prime motor should not be greater than the corresponding power value. Different models of gear box have different limitation for the highest speed of vertical shaft, please do not exceed the prescribed highest speed. The input speed of horizontal shaft is no more than 3650 r/min.
3.3 The downward pull from the working machine on the gear box shall not be lower than the given minimum axial thrust. This pull should also be lower than the given maximum axial thrust, otherwise, it will shorten the service life of upper bearing.
3.4 After the first time of adding oil or changing oil, should remove oil-way bolt to check oil level before the start of second shift; when the level is below then the thread bottom, should refueling oil. Later in the case of no leak, should check the oil level once a week.
3.5 When the gear box is working, should observe the injection of lubricating oil in time. Also pay attention to the libration, sound, temperature.
4. Maintenance
4.1 When the first time using of the gear box, the gear oil must be replaced after 3 hours.
Table 2 Thrust value
Model | Vertical axis speed (r/min) | Power HP/kW |
Standard | Heavy type | Two-way | ||
Single downward thrust (N) | Maximum downward or upward thrust(N) | ||||||
Minimum | Maximum | Minimum | Maximum | ||||
H80 | 860 960 1160 1460 1760 |
46/34 50/37 58/43 69/51 80/60 |
9120 8980 8680 8000 7560 |
32900 31540 30700 28500 26700 |
6675 | 43200 42100 40500 36900 35600 |
19600 19100 18250 16910 13350 |
H110 | 860 960 1160 1460 1760 |
63/46 69/51 80/60 95/70 110/81 |
10450 9920 9790 9120 8450 |
32900 31540 30700 28500 26700 |
8000 | 43200 42100 40500 37800 35600 |
19600 19100 18250 16910 13350 |
H125 | 720 | 63/46 | 12900 | 37800 | 12460 | 54300 | 22700 |
860 | 72/53 | 12000 | 35600 | 11800 | 51600 | 21400 | |
960 | 79/58 | 11780 | 34790 | 11560 | 50400 | 21000 | |
1160 | 90/66 | 11350 | 33400 | 11100 | 48000 | 20000 | |
1460 | 108/79 | 10680 | 31150 | 15710 | 44900 | 18700 | |
1760 | 125/92 | 9790 | 28900 | 9800 | 42300 | 17400 |
Model | Vertical axis speed (r/min) |
Power HP/kW | Standard | Heavy type | Two-way | ||
Single downward thrust (N) | Maximum downward or upward thrust | ||||||
Minimum | Maximum | Minimum | Maximum | (N) | |||
H150 | 720 | 75/55 | 13570 | 43600 | 14000 | 66750 | 26250 |
860 | 87/64 | 13130 | 41830 | 13350 | 63630 | 24900 | |
960 | 95/70 | 12890 | 40120 | 13000 | 62120 | 24100 | |
1160 | 108/79 | 12240 | 39160 | 12460 | 59180 | 23600 | |
1460 | 129/95 | 11570 | 36930 | 11570 | 55620 | 22250 | |
1760 | 150/110 | 11120 | 35600 | 11120 | 53400 | 21360 | |
H200 | 720 | 100/73.5 | 16000 | 53400 | 15130 | 72085 | 30000 |
860 | 116/85 | 14680 | 48950 | 14240 | 68080 | 28000 | |
960 | 126/93 | 14100 | 47680 | 13920 | 65610 | 27000 | |
1160 | 144/106 | 13570 | 45400 | 13350 | 63630 | 25360 | |
1460 | 172/126.5 | 12680 | 42270 | 12680 | 60000 | 23580 | |
1760 | 200/147 | 12000 | 40000 | 12000 | 57850 | 22690 | |
H300 | 720 | 150/110 | 16700 | 60700 | 16700 | 83660 | 36500 |
860 | 174/128 | 15800 | 57850 | 16000 | 79650 | 34700 | |
960 | 189/139 | 15500 | 56100 | 15600 | 77210 | 33200 | |
1160 | 216/159 | 14900 | 54300 | 14900 | 74310 | 32500 | |
1460 | 258/190 | 14000 | 51200 | 14000 | 69860 | 30700 | |
1760 | 300/220 | 13350 | 48950 | 13350 | 66750 | 29400 | |
H350 | 720 | 175/129 | 18900 | 72530 | 18700 | 89000 | 43600 |
860 | 203/149 | 18000 | 68970 | 17800 | 84500 | 41400 | |
960 | 221/162 | 17700 | 67300 | 17400 | 82400 | 40300 | |
1160 | 252/185 | 16700 | 64100 | 16700 | 79200 | 38300 | |
1460 | 301/221 | 15800 | 60500 | 15600 | 74300 | 36500 | |
1760 | 350/257 | 15130 | 57850 | 15100 | 71200 | 34700 | |
H425 | 720 | 213/156.5 | 20700 | 83200 | 21100 | 111200 | 49840 |
860 | 246/181 | 19800 | 79650 | 25710 | 106800 | 47610 | |
960 | 268/197 | 19100 | 77230 | 19700 | 15710 | 46510 | |
1160 | 306/225 | 18500 | 73870 | 18700 | 97900 | 44500 | |
1460 | 366/269 | 17350 | 69860 | 17800 | 93400 | 41830 | |
1760 | 425/312 | 16900 | 66750 | 16900 | 89000 | 40050 | |
H500 | 720 | 250/184 | 23360 | 83200 | 23360 | 111200 | 49840 |
860 | 290/213 | 22250 | 79650 | 22470 | 106800 | 47610 | |
960 | 315/232 | 21870 | 77160 | 21670 | 15710 | 46510 | |
1160 | 360/265 | 20700 | 73870 | 2571 | 97900 | 44500 | |
1460 | 430/316 | 19580 | 69860 | 19580 | 93400 | 41830 | |
1760 | 500/367.5 | 18690 | 66750 | 18690 | 89000 | 40050 | |
H600 | 720 | 300/220 | 24500 | 89000 | 24250 | 115700 | 53400 |
860 | 348/256 | 23140 | 84500 | 23360 | 111200 | 5571 | |
960 | 378/278 | 22670 | 82400 | 22770 | 15710 | 49720 | |
1160 | 432/317 | 21800 | 79200 | 21580 | 157100 | 47610 | |
1460 | 516/379 | 20500 | 74300 | 2571 | 97900 | 44500 | |
1760 | 600/441 | 19580 | 71200 | 19580 | 93400 | 42720 | |
H750 | 720 | 375/276 | 27600 | 89000 | 27800 | 115700 | 53400 |
860 | 435/320 | 26250 | 84500 | 26700 | 111200 | 5571 | |
960 | 473/347 | 25300 | 82800 | 26000 | 15710 | 49720 | |
1160 | 540/397 | 24500 | 79200 | 24500 | 157100 | 47610 | |
1460 | 645/474 | 23140 | 74300 | 23580 | 97900 | 44500 | |
1760 | 750/551 | 22250 | 71200 | 22250 | 93400 | 42720 | |
H1000 | 490 | 279/205 | 34500 | 108000 | 37500 | 125000 | 60000 |
580 | 329/242 | 32000 | 157100 | 34200 | 120000 | 57800 | |
720 | 408/300 | 30700 | 97000 | 30900 | 115700 | 53400 | |
860 | 488/359 | 29340 | 93400 | 29700 | 111200 | 5571 | |
960 | 544/400 | 28500 | 91700 | 29200 | 15710 | 49720 | |
1160 | 660/485 | 27600 | 87300 | 28500 | 157100 | 47610 | |
1460 | 830/610 | 26250 | 84500 | 27200 | 97900 | 44500 | |
1760 | 1000/735 | 24000 | 79100 | 25000 | 93400 | 42720 | |
H1360 | 490 | 680/500 | 35000 | 108000 | 38600 | 125000 | 60000 |
580 | 821/604 | 32600 | 157100 | 35400 | 120000 | 57800 | |
720 | 1571/750 | 31200 | 97000 | 31800 | 115700 | 53400 | |
860 | 1217/895 | 29800 | 93400 | 30600 | 111200 | 5571 | |
960 | 1360/1000 | 29700 | 91700 | 35710 | 15710 | 49720 | |
1160 | 1643/1208 | 28200 | 87300 | 29500 | 157100 | 47610 | |
1460 | 2067/1520 | 26900 | 84500 | 28300 | 97900 | 44500 |
Company Profile
Main Products
Workshop
Packaging & Shipping
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor |
---|---|
Function: | Change Drive Direction, Speed Changing |
Layout: | Three-Ring |
Hardness: | Soft Tooth Surface |
Installation: | Vertical Type |
Step: | Stepless |
Customization: |
Available
| Customized Request |
---|
Steps to Replace a Faulty Gearbox in an Automobile
Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:
- Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
- Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
- Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
- Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
- Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
- Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
- Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
- Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
- Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
- Lower Engine: Carefully lower the engine back into its original position if it was suspended.
- Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
- Final Check: Double-check all connections and ensure that all components are properly secured.
- Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
- Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.
It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.
editor by CX 2024-03-28
China Good quality OEM Gearbox for Construction Machinery gearbox engine
Product Description
Casting process: Resin sand casting.
Secondary process: Painting, CNC machining, machining center , Drilling, Tapping, deburring and packaging.
Application : Marine Gear Box, Worm Gear Box, Helical Gear Box, Control Gear Box, Casting Gear Box.
Quality control: TS16949 and ISO 9001 certificates, PPAP document.
Management Software: ERP, OA, Pro-E, PDM, BOM.
Description: | Gearbox housing |
Application: | Speed reducer, worm gearbox, |
Material: | Cast iron GG25/GG30 |
Drawing format accept: | Pdf, Jpg, CAD, IGS, STP,Pro-E |
MOULD TOOLING | MADE BY CNC machine |
Casting Process: | Investment casting/Sand casting/ die casting |
Mainly Machining Process: | By milling and CNC milling |
Lead time for sample: | 25-30days |
Delivery time for normal order: | 30days |
Payment terms: | T/T or negotiate |
Delivery port departure | HangZhou , ZheJiang PORT |
Application: | Motor, Electric Cars, Motorcycle, Machinery, Reducer |
---|---|
Layout: | Three-Ring |
Hardness: | Hardened |
Installation: | Torque Arm Type |
Step: | Stepless |
Type: | Worm Gear Box |
Customization: |
Available
| Customized Request |
---|
Steps to Replace a Faulty Gearbox in an Automobile
Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:
- Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
- Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
- Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
- Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
- Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
- Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
- Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
- Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
- Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
- Lower Engine: Carefully lower the engine back into its original position if it was suspended.
- Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
- Final Check: Double-check all connections and ensure that all components are properly secured.
- Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
- Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.
It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.
editor by CX 2023-10-04
China factory Diesel D7d Engine Exyernal Cabin Body Gearbox Assembly Xc90 V40 S40 V60 Xc90 2008/2006 Truck Spare Parts 20383071 Air CZPT for CZPT Truck Accessories gearbox adjustment
Product Description
Cabin:
The cabin where the driver commands and manipulates the ship.The cab is 1 of the most important parts of the truck, and its design will directly affect the performance and safety of the truck.
Popular Accessories:
Exterior Rearview Mirror, Headlight Assembly, Wind Xihu (West Lake) Dis. Cover Outer Panel Assembly, Fender Ass, Ventilation Hood, Cab Front Suspension Cover, Anti-skid Plate, Limit Block Ass, Window Glass Lifter , Window Glass Chute , Wiper Arm,Damper, Elastic Retaining Ring, Wiper Blade, Intercooler Assembly, Oil Cylinder, Radiator Assembly, Intercooler Assembly, ABS Sensor , Expansion Tank Assembly, Side Marker Light ,Functional Combination Taillight Assembly, Oil Injection Nozzle Assembly, Fuel Combination Unit, Bumper
Engine:
Also known as the heart, is the power source of the truck, and an important part of the truck.
Popular Accessories:
Crankshaft, connecting rod, cylinder block, cylinder head, piston,flywheel, cylinder liner,piston ,piston rings, piston pin,connecting rod,bearing, crankshaft bearing ,intake&exhaust valve, valvesprings,camshaft, tappets, camshafts bearing, fuel tank, fuel pump, fuel filter,air filter, oil filter, battery,alternator, starter, starter motor, ignition coil,water pump, radiator, fan couplings, fan, thermostat, oil pump,pressure limiting valve ..
Gearbox :
It is a gearbox that changes the ratio and direction of motion. It is located between the clutch and the central drive.
Popular Accessories:
Transmission Case, Main Shaft, Countershaft, Gear Sleeve, Gear Seat, SYNCFRO Ring, Gasket, Rocker, Connecting Rod, Connecting Rod Joint, Select Cable, Release Bearing etc,reverse gear ,synchronize assembly, synchronizer slider,gearbox ,gearbox shell, gearbox cover, gearbox middle cover, shift fork assembly, PTO…
ED
Axle:
Is a bridge-type structure connected to the body suspension and capable of mounting wheels at both ends. It plays the role of weight bearing, guiding, ensuring the driving force and stability of the vehicle in the truck.
Popular Accessories:
Brake Chamber, Brake Shoe, Adjusters,Brake Drum, Front Wheel Hub, Final Drive Assy., Differential, Adjusting Shim, Axle Shaft Gear, Planet Gear, Drive Shaft etc.
Parts Number | Name |
2076571 | sliding sleeve |
2076571 | engine ring |
8171737 | synchronizer cone |
16532224 | engine ring |
1653921 | engine ring |
21141850 | repair kit |
20588775 | sliding sleeve |
1653956 | synchronizer cone |
2 0571 492 | glide sleeve |
1653961 | synchronizer cone |
1669352 | engine ring |
20967830 | bearings kit |
276115 | repair kit planetary |
21036050 | bearings |
20967830 | bearings |
head lamp | |
head lamp | |
21297918 | fog light |
21297917 | fog light |
21094284 | mud guard |
2571483 | oil cooler gasket |
2132218 | repair kit for compressor |
21267056 | repair kit for compressor |
20845004 | compressor head |
2571341 | fuel pump |
3986433 | center rod |
8148997 | hunp pump |
2 0571 712 | range cylinder |
20383071 | air horn |
1676481 | inter cooler pipe |
276315 | gear knob |
2571849 | frame LHD |
2571848 | frame RHD |
82491908 | lower grille |
84033228 | front grille |
84571588 | panel |
1 0571 55 | synchronizer cone |
1 0571 53 | synchronizer cone |
8171737 | synchronizer cone |
1521878 | engine ring |
1608N27001 | BOOSTER |
16N57165 | CLUTCH RELEASE |
1606060K5711 | Clutch rear hose |
165711Z64D0 | CLOTH MAIN PUMP |
1700N301 | TOP COVER |
17N 0571 1 | CONTROL ROD-RETAINER |
17N5710B | ROTULE |
17N5715B | ROTULE D. |
HEX NUT | |
29N57183 | SUB SPRING PLATE |
Q150B1032 | BOLT |
29N57154 | SPRING PIN LOCATION BOLT |
29N57185 | REAR SCHACKLE WITH SLEEVE ASSY |
29N57105 | WASHER REF |
29N01249 | FIXING END SUPPORT FRONT |
29N57149 | FIXING END BRACKET REAR |
Company brief introduction:
We are established in 2571. The company is located in HangZhou City, ZheJiang Province, where CHINAMFG is located.Sincere to the customer and in good faith of quality is Deruna Heavy Truck Parts forever followed motto. It’s the basement to be a human and do business. We take all responsibility for our products and service sincerely.
Main product:
Our company specializing in the manufacturing and wholesale of China National Heavy Duty Truck, ZheJiang Heavy Duty Truck, Beiben truck, CHINAMFG truck and its related accessories. We mainly engage in various accessories products such as truck parts, cylinder blocks, crankshafts, diesel engines.
1.Power parts, including engines and peripheral parts [such as starters, generators, superchargers, various filter elements, etc.
2. Driving Part [also called transmission part], including clutch, gearbox, transmission shaft, axle, etc.;
3. Suspension part, including front and rear steel plates and fasteners, balance shaft, thrust rod, etc.
4. Steering part, including steering gear and Horizontal pull rods, etc.
5. Electrical appliances and valve parts, including various types of electrical switches, wiring harnesses, bulbs, and various braking components (valves).
6. Control and cargo parts, namely cab and cargo compartment.
7. Frame [that is, the beam] and so on.
Overseas market at present:
Our sales have averaged over 10 years of experience in exporting, and are proficient in all processes of business operation which can efficiently fulfill customer needs.
We currently export to 37 countries, and the client partners from Russia, New Zea-
land, Fiji, Papua New Guinea, Malaysia, Zambia, South Sudan, United Arab Emirates, Zimbabwe, Colombia and so on. We can also help you to supply registration docu-
ments of the importing in different countries. Welcome new and regular customers to contact us to establish future business relationships and achieve common success!
Q: What if I can not provide part number for reference?A: If no part number, we can judge and quote the requested parts by engine name-plate or photos;
It would be great if you could provide us with the chassis number(VIN) so that we can provide a more comprehensive analysis and accurate quote feedback based on your truck model.
Q: Can we buy 1 pcs of truck parts for quality testing?A: Yes, we are glad to send 1pcs item for quality testing if we have the truck parts of you need in stock.
Q: Do you test all your goods before delivery?A: Yes, we have 100% test before delivery.
Q: How do you make our business long-term and good relationship?A: We keep good quality and competitive price to ensure our customers benefit;
We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
Q: How long is the production time of the goods?A: We have sufficient stock of regular specifications for immediate delivery; Non-conventional specifications generally require stocking for about 7-10 days; Large quantities order need to be in stock for about 15-20 days.
Q: What is the packing?A: Neutral packing of paper carton or wooden case. Or we customize the packaging according to your requirements
After-sales Service: | 24 Online Service |
---|---|
Warranty: | Standard |
Type: | Truck Parts |
Certification: | ISO9001 |
Driving System Parts: | Front Axle |
Electrical System Parts: | Starting System |
Samples: |
US$ 24.82/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Steps to Replace a Faulty Gearbox in an Automobile
Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:
- Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
- Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
- Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
- Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
- Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
- Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
- Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
- Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
- Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
- Lower Engine: Carefully lower the engine back into its original position if it was suspended.
- Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
- Final Check: Double-check all connections and ensure that all components are properly secured.
- Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
- Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.
It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.
editor by CX 2023-09-26
China supplier Diesel D7d Engine Exyernal Cabin Body Gearbox Assembly Xc90 V40 S40 V60 Xc90 2008/2006 Truck Spare Parts 20590252 Range Cylinder for CZPT Truck Accessories gearbox adjustment
Product Description
Cabin:
The cabin where the driver commands and manipulates the ship.The cab is 1 of the most important parts of the truck, and its design will directly affect the performance and safety of the truck.
Popular Accessories:
Exterior Rearview Mirror, Headlight Assembly, Wind Xihu (West Lake) Dis. Cover Outer Panel Assembly, Fender Ass, Ventilation Hood, Cab Front Suspension Cover, Anti-skid Plate, Limit Block Ass, Window Glass Lifter , Window Glass Chute , Wiper Arm,Damper, Elastic Retaining Ring, Wiper Blade, Intercooler Assembly, Oil Cylinder, Radiator Assembly, Intercooler Assembly, ABS Sensor , Expansion Tank Assembly, Side Marker Light ,Functional Combination Taillight Assembly, Oil Injection Nozzle Assembly, Fuel Combination Unit, Bumper
Engine:
Also known as the heart, is the power source of the truck, and an important part of the truck.
Popular Accessories:
Crankshaft, connecting rod, cylinder block, cylinder head, piston,flywheel, cylinder liner,piston ,piston rings, piston pin,connecting rod,bearing, crankshaft bearing ,intake&exhaust valve, valvesprings,camshaft, tappets, camshafts bearing, fuel tank, fuel pump, fuel filter,air filter, oil filter, battery,alternator, starter, starter motor, ignition coil,water pump, radiator, fan couplings, fan, thermostat, oil pump,pressure limiting valve ..
Gearbox :
It is a gearbox that changes the ratio and direction of motion. It is located between the clutch and the central drive.
Popular Accessories:
Transmission Case, Main Shaft, Countershaft, Gear Sleeve, Gear Seat, SYNCFRO Ring, Gasket, Rocker, Connecting Rod, Connecting Rod Joint, Select Cable, Release Bearing etc,reverse gear ,synchronize assembly, synchronizer slider,gearbox ,gearbox shell, gearbox cover, gearbox middle cover, shift fork assembly, PTO…
ED
Axle:
Is a bridge-type structure connected to the body suspension and capable of mounting wheels at both ends. It plays the role of weight bearing, guiding, ensuring the driving force and stability of the vehicle in the truck.
Popular Accessories:
Brake Chamber, Brake Shoe, Adjusters,Brake Drum, Front Wheel Hub, Final Drive Assy., Differential, Adjusting Shim, Axle Shaft Gear, Planet Gear, Drive Shaft etc.
Parts Number | Name |
2076571 | sliding sleeve |
2076571 | engine ring |
8171737 | synchronizer cone |
16532224 | engine ring |
1653921 | engine ring |
21141850 | repair kit |
20588775 | sliding sleeve |
1653956 | synchronizer cone |
2 0571 492 | glide sleeve |
1653961 | synchronizer cone |
1669352 | engine ring |
20967830 | bearings kit |
276115 | repair kit planetary |
21036050 | bearings |
20967830 | bearings |
head lamp | |
head lamp | |
21297918 | fog light |
21297917 | fog light |
21094284 | mud guard |
2571483 | oil cooler gasket |
2132218 | repair kit for compressor |
21267056 | repair kit for compressor |
20845004 | compressor head |
2571341 | fuel pump |
3986433 | center rod |
8148997 | hunp pump |
2 0571 712 | range cylinder |
20383071 | air horn |
1676481 | inter cooler pipe |
276315 | gear knob |
2571849 | frame LHD |
2571848 | frame RHD |
82491908 | lower grille |
84033228 | front grille |
84571588 | panel |
1 0571 55 | synchronizer cone |
1 0571 53 | synchronizer cone |
8171737 | synchronizer cone |
1521878 | engine ring |
1608N27001 | BOOSTER |
16N57165 | CLUTCH RELEASE |
1606060K5711 | Clutch rear hose |
165711Z64D0 | CLOTH MAIN PUMP |
1700N301 | TOP COVER |
17N 0571 1 | CONTROL ROD-RETAINER |
17N5710B | ROTULE |
17N5715B | ROTULE D. |
HEX NUT | |
29N57183 | SUB SPRING PLATE |
Q150B1032 | BOLT |
29N57154 | SPRING PIN LOCATION BOLT |
29N57185 | REAR SCHACKLE WITH SLEEVE ASSY |
29N57105 | WASHER REF |
29N01249 | FIXING END SUPPORT FRONT |
29N57149 | FIXING END BRACKET REAR |
Company brief introduction:
We are established in 2571. The company is located in HangZhou City, ZheJiang Province, where CZPT is located.Sincere to the customer and in good faith of quality is Deruna Heavy Truck Parts forever followed motto. It’s the basement to be a human and do business. We take all responsibility for our products and service sincerely.
Main product:
Our company specializing in the manufacturing and wholesale of China National Heavy Duty Truck, ZheJiang Heavy Duty Truck, Beiben truck, CZPT truck and its related accessories. We mainly engage in various accessories products such as truck parts, cylinder blocks, crankshafts, diesel engines.
1.Power parts, including engines and peripheral parts [such as starters, generators, superchargers, various filter elements, etc.
2. Driving Part [also called transmission part], including clutch, gearbox, transmission shaft, axle, etc.;
3. Suspension part, including front and rear steel plates and fasteners, balance shaft, thrust rod, etc.
4. Steering part, including steering gear and Horizontal pull rods, etc.
5. Electrical appliances and valve parts, including various types of electrical switches, wiring harnesses, bulbs, and various braking components (valves).
6. Control and cargo parts, namely cab and cargo compartment.
7. Frame [that is, the beam] and so on.
Overseas market at present:
Our sales have averaged over 10 years of experience in exporting, and are proficient in all processes of business operation which can efficiently fulfill customer needs.
We currently export to 37 countries, and the client partners from Russia, New Zea-
land, Fiji, Papua New Guinea, Malaysia, Zambia, South Sudan, United Arab Emirates, Zimbabwe, Colombia and so on. We can also help you to supply registration docu-
ments of the importing in different countries. Welcome new and regular customers to contact us to establish future business relationships and achieve common success!
Q: What if I can not provide part number for reference?A: If no part number, we can judge and quote the requested parts by engine name-plate or photos;
It would be great if you could provide us with the chassis number(VIN) so that we can provide a more comprehensive analysis and accurate quote feedback based on your truck model.
Q: Can we buy 1 pcs of truck parts for quality testing?A: Yes, we are glad to send 1pcs item for quality testing if we have the truck parts of you need in stock.
Q: Do you test all your goods before delivery?A: Yes, we have 100% test before delivery.
Q: How do you make our business long-term and good relationship?A: We keep good quality and competitive price to ensure our customers benefit;
We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
Q: How long is the production time of the goods?A: We have sufficient stock of regular specifications for immediate delivery; Non-conventional specifications generally require stocking for about 7-10 days; Large quantities order need to be in stock for about 15-20 days.
Q: What is the packing?A: Neutral packing of paper carton or wooden case. Or we customize the packaging according to your requirements
After-sales Service: | 24 Online Service |
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Warranty: | Standard |
Type: | Truck Parts |
Certification: | ISO9001 |
Driving System Parts: | Front Axle |
Electrical System Parts: | Starting System |
Samples: |
US$ 24.82/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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What is a Gearbox and How Does It Work?
A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.
Here’s how a gearbox works:
- Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
- Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
- Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
- Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.
Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.
editor by CX 2023-09-10
China supplier Advance Reduction Gearbox HCD2000 series for Marine (boat, ship, etc) gearbox engine
Product Description
Advance Reduction Gearbox HCD2000 series for Marine (boat, ship, etc), with list of Advance marine gearboxes, as below:
Model | Max Power Input (hp/rpm) |
Speed Rang (rpm) |
Reduction Ration | Weight | Suitable Engines |
06 | 12.5/2100 | 1000-2100 | 2.52/3.05/3.50 | 58kg | Yanmar TS130/TS155 Hatz E786 |
HC038A | 1500-2300 | 1.51 2.03 2.52 2.92 3.45 | 70 | ||
16A | 33/2000 | 1000-2000 | 2.07/2.48/2.95/3.35/3.83 | 84kg | MWM D226-2, Hatz 3M31 |
26 | 1000-2500 | 2.5/3/3.5/4 | 92 | ||
MA100A | 37/3000 | 1500-3000 | 1.6/2/2.55/3.11/3.59/3.88 | 75 | Isuzu UM02AB1, CZPT ME125 |
MA125 | 82/3000 | 1500-3000 | 2.03/2.46/3.04/3.57/4.05 /4.39/4.7 |
115 | Isuzu UM02AB1, CZPT ME125 |
MA142 | 102/2500 | 1500-3000 | 1.97/2.52/3.03/3.54/3.95/4.5 | 140 | Cummins 4BTA3.9-M MWM D226-4 |
40A | 82/2000 | 750-2000 | 2.07/2.96/3.44 | 225 | Yanmar ME400L, Baudouin 4D |
MB170 | 132/2500 | 1000-2500 | 1.97/2.52/3.04/3.96/4.5/5.06 /5.47/5.88 |
240 | MWM D226-6, CZPT ME400L |
HC65 | 163/2500 | 1000-2500 | 1.53/2.03/2.5/2.96 | 130 | 6BT5.9-M |
HCU65 | 1000-2200 | 2.045/2.5/3.068/3.427 | 260 | ||
120B | 750-1800 | 2.03/2.81/3.73 | 400 | ||
120C | 340/2500 | 1000-2500 | 1.48/1.94/2.45/2.96/3.35 | 225 | Cummins NT855-M240, CAT 3208TA |
MV100 | 408/3000 | 1500-3000 | 1.23/1.62/2.07/2.52/2.87 | 220 | NT855-M240, MWM D234 V8 |
MV100A | 1000-3000 | 1.23/1.28/1.62/2.07/2.56/2.87 | 220 | 7 degrees down angle | |
135A | 272/2000 | 1000-2000 | 2.03/2.59/3.04/3.62/4.11/4.65 /5.06/5.47/5.81 |
470 | NT855-M240, CAT 3406 |
HCQ138 | 390/2600 | 1000-2600 | 1.03/1.5/2.03/2.48/2.95 | 200 | NT855-M240, CAT 3406 |
HC138 | 375/2500 | 1000-2500 | 2/2.52/3/3.57/4.05/4.45 | 360 | 6135Ca, NT855-M240 |
HCD138 | 375/2500 | 1000-2500 | 5.05/5.63/6.06/6.47 | 415 | 6135Ca, NT855-M240 |
HCA138 | 390/2600 | 1000-2600 | 1.095/1.28/1.5/2.03/2.52/3 | 200 | NT855-M240, MWM D234 V8 |
MB242 | 350/2500 | 1000-2500 | 3.04/3.52/3.95/4.53/5.12 /5.56/5.88 |
385 | NT855-M240, CAT 3406 |
HC200 | 440/2200 | 1000-2200 | 1.48/2/2.28 | 280 | NT855-M240, CAT 3406TA |
HC201 | 500/2500 | 1000-2500 | 2.46/2.955/3.526 | 350 | 6135ZLCa, CZPT NTA855-M400 |
HCV230 | 1000-2200 | 1.485/1.956/2.483 | 450 | ||
MB270A | 500/2500 | 1000-2500 | 4.05/4.53/5.12/5.5/5.95/6.39/6.82 | 675 | NTA855-M400, CAT 3406TA |
HCQ300 | 782/2300 | 1000-2300 | 1.05/1.46/2.05/2.38 | 350 | KTA19-M600, 3412T, TBD234 V12 |
HC300 | 700-2500 | 1.5/1.87/2.04/2.23/2.54/3/3.53/ 4.1/4.47/4.61/4.94/5.44 |
680 | ||
300 | 805/2300 | 1000-2300 | 2.04/2.54/3/3.53/4.1/4.61/4.94 /5.44 |
740 | KTA19-M600, TBD234 V12 |
D300 | 805/2300 | 1000-2300 | 4/4.48/5.05/5.52/5.9/6.56/7.06 /7.63 |
940 | KTA19-M600, TBD234 V12 |
T300 | 759/2300 | 1000-2300 | 4.95/6.03/6.65/7.04/7.54/8.02 /8.47 |
1120 | KTA19-M600, 3412T, TBD234 V12 |
T300/1 | 611/2300 | 1000-2300 | 8.94/9.45 | 1120 | KTA19-M600, 3412T |
J300 | 750-2500 | 2.04/2.54/3/3.47/3.95 | 740 | ||
HCA300 | 850/2500 | 1000-2500 | 1.5/2/2.57/2.95 | 370 | KTA19-M600, 3412T, TBD234 V12 |
HCA301 | 1000-2500 | 1.5 2 2.57 2.95 | 370 | ||
M300 | 850/2300 | 1000-2300 | 1.45/2/2.52/3.05/3.45/3.94 | 700 | KTA19-M600, TBD234 V12 |
HCQ401 | 1000-2300 | 1 1.12 1.25 1.5 1.76 2.04 2.5 | 480 | ||
MD300 | 850/2300 | 1000-2300 | 3.96/4.48/4.96/5.52/5.9 | 940 | KTA19-M600, TBD234 V12 |
HCQ400 | 810/1800 | 1000-2300 | 1.5/2.04/2.5/3/3.42/3.77/4.06 /4.61/4.94 |
1100 | KT38-M800, TBD604BL6, 3412TA |
HC400 | 810/1800 | 1000-2300 | 1.5/2.04/2.5/3/3.42/3.77/4.06 /4.61/4.94 |
820 | 3412TA, TBD604BL6 |
HCD400A | 810/1800 | 1000-1800 | 3.96/4.33/4.43/4.476/4.7/5/5.53 /5.7/5.89 |
1100 | KT38-M800, TBD604BL6 |
HCT400A | 945/2100 | 1000-2100 | 6.09/6.49/6.93/7.42/7.95/8.4 /9/9.47 |
1450 | KT38-M800, 6BD604BL6 |
HCT400A/1 | 945/2100 | 1000-2100 | 8.15/8.69/9.27/10.6/11.46/12 | 1500 | KTA38-M800, 3412TA, TBD604BL6 |
HCQ501 | 1265/2300 | 1000-2300 | 1.03/1.46/2/2.45 | 560 | KTA38-M940, 3508B, TBD234 V16 |
HCQ502 | 1265/2300 | 1000-2300 | 2.95 | 700 | KTA38-M940, 3508TA, TBD234 V16 |
HC600A | 1365/2100 | 1000-2100 | 2/2.48/3/3.58/3.89 | 1300 | KTA38-M1045, 3508B, TBD604B V8 |
HCD600A | 1365/2100 | 1000-2100 | 4.18/4.43/4.7/5/5.44/5.71 | 1550 | KTA38-M1045, 3508B, TBD604B V8 |
HCT600A | 1260/2100 | 1000-2100 | 6.06/6.49/6.97/7.51/8.04/8.66/9.35 | 1600 | KTA38-M940, 3508TA, TBD234 V16 |
HCT600A/1 | 1260/2100 | 1000-2100 | 7.69/8.23/8.82/9.47/10.1/10.8 /11.65/12.57/14.44 |
1700 | KTA38-M940, TBD234 V16 |
HCQ700 | 1000-2500 | 1.514 2 2.5 2.783 2.958 | 900 | ||
HCD800 | 1530/1800 | 1000-1800 | 3.429/3.96/4.391/4.905/5.474/5.889 | 1900 | 6190Z1CZ, CW6200, KTA38-M1 |
HCW800 | 1500-1900 | 12.584/13.244/13.945/14.68/ 15.46/15.915/16.285/17.16/ 17.696/18.267/19.078/19.714/ 20.13 |
3800 | ||
HCT800 | 1530/1800 | 800-1800 | 4.95/5.57/5.68/5.93/6.43/6.86 /7.33/7.84 |
2000 | KTA38-M |
HCT800-1 | 800-1800 | 6.91/7.28/7.69/8.12/8.6/9.12 /9.68/10.3/10.98/11.76/12.43 /13.17/13.97/14.85/15.82/16.58 |
3200 | ||
HCT800-3 | 800-1800 | 16.56/17.95/20.2 | 4200 | ||
HC900 | 1440/1600 | 600-1600 | 1.46/2.04/2.47/3/3.6/4.08/4.63/4.95 | 1600 | 12V190DC, M200 |
HCD1000 | 600-1900 | 3.429/3.96/4.391/4.45/4.905/ 5.06/5.474/5.833 |
1900 | ||
HCW1100 | 1500-1800 | 15.882/16.546/17.234/17.973/ 18.74/19.547/20.395 |
6000 | ||
HCT1100 | 1841/1600 | 700-1600 | 5.6/5.98/6.39/6.85/7.35/7.9 | 3000 | CW6200 |
HC1200 | 600-1900 | 2.03/2.5/2.96/3.55/3.79/4.05/4.2/4.47 | 2000 | ||
HC1200-1 | 600-1800 | 3.74 3.95 4.45 5 5.25 5.58 | 2500 | ||
HC1250 | 1654/1800 | 400-1800 | 2.03/2.48/3.04/3.48/3.96 | 2200 | CW8200ZC, 6210ZL, Z12V190 |
HC701 | 1286/2400 | 1200-2400 | 1.93/2.58/2.9/3.26/3.91/4.6/5.17 /6.18/7/7.47 |
2000 | KTA38-M2 |
HCQ1400 | 1000-2100 | 1.517 2 2.476 3 | 1430 | ||
HCA1400 | 1600-2100 | 2.926 | 7 degrees down angle | ||
HCAM1400 | 1600-2100 | 2.926 | |||
HCD1400 | 600-1800 | 4.04/4.27/4.52/4.8/5.045/5.5/ 5.857 |
2800 | ||
HCT1400 | 600-1800 | 4/4.511/5.03/5.52/5.97/6.48/ 7.03/7.5/8.01/8.465/8.593/8.984 /9.118/9.552 |
3700 | ||
HCM1400 | 1000-2100 | 1.477 2.571 2.548 3.074 | 950 | ||
HCQ1600 | 1600-2100 | 1.51 1.97 2.476 2.76 | 1500 | ||
HCQH1600 | 1600-1900 | 2.476 | 1500 | ||
HCQ1601 | 1600-2100 | 3.04 3.24 | 1550 | ||
HCT1600 | 500-1650 | 5.454/5.972/6.585/6.99/7.456/ 7.9/8.45/9/9.5 |
4200 | ||
HCAM500 | 1000-2600 | 1.35 2.034 3 | 500 | 10 degrees down | |
HCD2000 | 600-1500 | 3/3.577/3.958/4.455/4.95/5.263 /5.429/5.75/6.053 |
4000 | ||
HCT2000 | 600-1500 | 5.185/5.494/5.943/6.583/7.012/ 7.483/8/8.57/8.843/9.428/10.05 |
5600 | ||
HCD2700 | 500-1400 | 3.65/4.042/4.5/5.05/5.476/6.105 | 6000 |
manufactured by Advance.
Besides marine gearbox, we mainly focus in engine industry, especially Cummins, who produces most CZPT engine series in China, including:
SN | Models |
1 | 4BT3.9, 6BT5.9, 4ISBE4.5, 6ISBE6.7, QSB4.5, QSB6.7, ISB |
2 | 6CT8.3, 6LT8.9, ISLe8.9, QSL |
3 | MTA11, QSM, ISME |
4 | ISF2.8, ISF3.8 |
5 | ISZ13, ISG |
6 | NT855 |
7 | KT19, KT38, KT50, QSK19, QSK38, etc |
for different applications, such as:
SN | Applications |
1 | diesel generator set |
2 | water pump set, fire pump set |
3 | construction and engineering machinery (crane, excavator, bulldozer, loader, etc) |
4 | Automobile (bus, coach, shuttle, etc) |
5 | marine main propulsion, marine auxiliary generator set |
And besides complete engines, we also export a lot of engine parts parts, including:
SN | Part Descriptions |
1 | cylinder head, cylinder block, cylinder liner |
2 | piston, piston ring, conrod |
3 | main bearing, conrod bearing, thrust bearing |
4 | fuel injector, fuel injection pump, common rail |
5 | oil pan gasket, cylinder head gasket |
6 | overhaul gasket kit, upper gasket kit, lower gasket kit |
7 | oil pan |
8 | fuel transfer pump, water pump, oil pump, vacuum pump, power steering pump |
9 | oil filter, fuel filter, fuel water separator, air filter, Etc |
Beyond Cummins and Weichai, also engines, gearboxes, and auto body parts for some other brands are available, including:
SN | Brands |
1 | Deutz, MWM |
2 | CAT |
3 | Detroit |
4 | Weichai |
5 | Isuzu |
6 | Komatsu |
7 | Perkins |
8 | Yuchai |
9 | SDEC |
10 | Advance |
11 | Fada |
12 | Jinbei, Brilliance |
13 | Iveco, Yuejin |
14 | etc |
FAQ:
Question: What is the price ?
Answer: Our prices are determined by various factors, including: Brand, Model, Power, Quantity, Price Term (FOB, CIF, CPT, FCA, etc), Certificates, etc.
Question: What is the MOQ ?
Answer: for complete engine, 1 set; for engine parts, 1 engine set;
Question: Are samples available ?
Answer: Sample order is acceptable, but with higher unit price.
For regular partners, if necessary, free samples are available.
Question: How long is the production cycle (lead time) ?
Answer: for engine parts, we usually have enough stock; for engines, usually around 10-20 days; for stock engine, usually 1 week.
Question: How long is the shipment?
Answer: if by Express, usually 3-4 working days; if by air, usually 3-5 working days; if by sea, 3-7 days to Southeast Asia, 15-20 days to Middle East, South Asia and Australia, 20-25 days to Europe, USA and Africa, 30-35 days to Latin America and other regions.
Question: What are your payment methods ?
Answer: we accept T/T (bank wire transfer), L/C, Western Union, Money Gram, Sigue, Secured Trade through Made-in-China, etc.
Question: Do you supply any other brand ?
Answer: we entered stock engine industry since 2016, mainly focusing in engines in stock, never used, still under good condition, made in US/UK/Germany/Japan/Korea/China, etc. Sometimes we have stocks of other brands than our normal list of brands. Thus, any inquiry is warmly welcomed and we will always do best to support customers.
Application: | Motor, Machinery, Marine |
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Net Weight: | 4000kg |
Rated Thrust Torque: | 220kn |
Overall Dimension: | 1600*1620*1645mm |
Center Distance: | 560mm |
Reduction Ratio: | 3 3.577 3.958 4.455 4.95 5.263 5.429 5.75 6.053 |
Samples: |
US$ 17507.5/Set
1 Set(Min.Order) | |
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How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2023-09-04
China factory for Multi Tasking Machine Tool Transfer Unit CZPT Gearbox gearbox engine
Product Description
Product Description
For Multi Tasking Machine Tool transfer unit CZPT gearbox
HangZhou Fubao Electromechanical Technology Co., Ltd. transfer unit CZPT gearbox
is a new generation of practical products independently developed by our company
Low noise: less than 65db.
Low back clearance: up to 3 arc minutes in a CZPT and 5 arc minutes in a double stage.
High torque: higher than the standard planetary reducer torque.
High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.
High deceleration ratio: Modular design, planetary gearbox can be interlinked.
transfer unit CZPT gearbox:
1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the transfer unit CZPT gearbox: . The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.
2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.
3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.
4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.
WAB series parameters | Model number | WAB042 | WAB60 | WAB090 | WAB115 | WAB140 | WAB180 | WAB220 |
Rated output torque | 14-22 | 23-60 | 48-160 | 140-330 | 342-650 | 520-1200 | 1140-2000 | |
Reduction ratio | L1: 3, 4, 5, 6, 7, 8, 9, 10 L2: 15, 20, 25, 30, 35, 40, 50, 70, 80, 100 | |||||||
Planetary gear backlash | L1: P0≤1 P1≤3 P2≤5 L2: P0≤3 P1≤5 P2≤7 |
Detailed Photos
Product Details
Other products
Product Advantages
Compared with other reduction machines,transfer unit CZPT gearbox machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.
Because of these characteristics,transfer unit CZPT gearbox is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.
Company Profile
HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.
The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CZPT pursuit to make far-reaching contributions.
Factory Display
Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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Application: | Motor, Machinery, Agricultural Machinery, Medical Robot |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | 90 Degree |
Customization: |
Available
| Customized Request |
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Steps to Replace a Faulty Gearbox in an Automobile
Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:
- Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
- Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
- Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
- Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
- Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
- Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
- Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
- Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
- Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
- Lower Engine: Carefully lower the engine back into its original position if it was suspended.
- Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
- Final Check: Double-check all connections and ensure that all components are properly secured.
- Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
- Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.
It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.
editor by CX 2023-09-04
China manufacturer 12js160t-1708010-8 Shift Change Knob for Fast Gearbox Spare Parts Beibentruck North-Benz Ng80 Ng80b V3 V3et CZPT CZPT CZPT CZPT CZPT Heavy Truck Parts gearbox engine
Product Description
Product Description
gear shift knob for BEIBEN NORTH BENZ NG80A NG80B V3 V3M V3ET V3MT HOWO
PART NUMBER:
12JS160T-17 0571 1-8 12JS160T-17 0571 1-15 12JS160T-17 0571 1-30 12JS160T-17 0571 1-14 12JS160T-17 0571 1-11 12JS160T-17 0571 1-12 12JS160T-17 0571 1-13 12JS160T-17 0571 1-16 12JS160T-17 0571 1-17 12JS160T-17 0571 1-18 12JS160T-17 0571 1-19 12JS160T-17 0571 1-20 12JS160T-17 0571 1-21 12JS160T-17 0571 1-22 12JS160T-17 0571 1-23 12JS160T-17 0571 1-24
12JS160T-17 0571 1-46 12JS160T-17 0571 1-9 12JS160T-17 0571 1-8
Detailed Photos
OUR COMPANY SPEXIHU (WEST LAKE) DIS.ZE IN DEAL WITH ALL KINDS OF HEAY DUTY TRUCK PARTS? FOR BEIBEN
(ALSO NAMED NORTH-Benz TRUCK, BEIFANG Benz TRUCK), FROM EURO II MODEL TO EURO III,
NG80A, NG80B, V3, TO V3M ,V3ET MODEL BEIBEN TRUCK.
THE TRUCK PARTS COVER CABIN
PARTS, CHASSIS PARTS, ENGINE PARTS, GEARBOX PARTS, EXHAUST SYSTEM PARTS.
Packaging & Shipping
1. Packaging details: carton and wooden box packaging,woven bag,brown box, or
according to customer requirements.
2. Delivery Period: 7-30 working days after
receiving 30% deposit byTT
3. Port: HangZhou Port,China.
4. Transport: By sea, by
air,DHL,FEDEX,UPS,TNT,
FAQ
1.Q:About the payment term.
A: We can accept TT,LC,PAYPAL,WESTERNUION,and so on
2.Q:About the Quality and price
A: We supply good quality products to all our customers,give the competitive price.
3.Q:About the warranty period
A:At least half year, some parts are even longer.
4. Q:How to make order ?
A:Customer can contact us online,or send email with detail inquiry list,then we can reply soon
5.Q:About the discount
A:If the quantity large,we will give resonalbe discount.And for long time cooperation customer,we can give credit support
Application: | Motor, Agricultural Machinery, Car, Truck |
---|---|
Type: | Gear Shift Knob |
Quality: | Good Quality |
Model: | 12js160t-1708010-8 |
Colour: | Black |
Transport Package: | Box |
Common Problems with Gearboxes and How to Troubleshoot Them
Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:
- Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
- Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
- Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
- Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
- Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
- Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
- Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
- Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
- Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
- Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.
Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.
editor by CX 2023-08-30
China supplier Declutchable Manual Override Worm Gearbox Used for Pneumatic Actuator Price Hand Operation Manual Side Handwheel gearbox engine
Product Description
Declutchable Manual Override Worm Gearbox Used For Pneumatic Actuator Price Hand Operation Manual Side Handwheel
Features
- Compact and light weight
- ISO 5211 mounting pattern
- Machined gear teeth provide smoothest operation and longer life
- High cycle life with low friction of all moving and sliding surfaces
- Modular design provide the most efficient and effective solution to a full range of manual overriding requirements.
- Protection grade IP65
Product Specification
No. |
Name |
Material |
No. |
Name |
Material |
1 |
Shaft |
45# Steel |
6 |
Pull Rod |
304 |
2 |
Seal Ring |
EPDM |
7 |
Body |
Aluminium Die Casting |
3 |
Snap Spring |
Spring Steel |
8 |
Seal Ring |
EPDM |
4 |
Upper End Cap |
Aluminium Die Casting |
9 |
Gear |
QT500 |
5 |
Screw |
304 |
10 |
Reducing Sleeve |
QT400 |
11 |
Worm |
QT400 |
|
|
Product Details Show
Product Processing Show
Product Packing
Product Application
Product Test Machine
Certificate
Contact Us
Web: tychenfluid
Certification: | ISO, CE |
---|---|
Power Supply: | Manual |
Power Source: | Manual |
Temperature: | Ordinary Temperature |
Connection: | Flange |
Material: | Cast Iron |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Common Problems with Gearboxes and How to Troubleshoot Them
Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:
- Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
- Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
- Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
- Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
- Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
- Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
- Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
- Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
- Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
- Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.
Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.
editor by CX 2023-08-14
China manufacturer Customized Planetary Reducer Steel Shaft Output Gearbox with Electronic Motors for Engine Machines & Vehicle best automatic gearbox
Product Description
We are a factory specialized in metal parts hardware & metal gearbox geared motor through powder metallurgy process .We services with ODM/OEM gearbox design and development , gearmotors manufacture.
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Low-Cost, High-Efficiency Planetary Gear Systems
Planetary gearboxes are especially efficient, they are suitable for continuous, intermittent and alternating operation as well as for clockwise and anticlockwise rotation. Their use results in an increased performance of the entire drive train since the choice of the right gearbox allows for a smaller motor and thereby increases the economic efficiency of the entire drive train.
planetary gearbox with optimized helical gearset teeth was developed for highly demanding applications. These gearbox is perfect for applications ranging from basic machinedesign to printing, packaging, and robotics.
Features:
The highest dynamics in multiple axis systems
Unrivaled price-performance ratio
Low heat generation at highest speeds
For any mounting position
Lifetime lubrication for maintenance-free operation
Precise gearing
Description:
Product Name : Custom made planet gearbox with DC brushed motors high torque geared motor / Speed reducer / steel gearbox
Gearbox Type: Planetary
36mm geared motor
Material: Steel
No-load Speed: 3-1,375 rpm
Rated Load Speed: 3-1,280 rpm
No-load Current: 300-325 mA
Rated Load Current: 1,679-1,684 mA
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1… optional
Gearbox diameter : 6mm , 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm ……
12-24V available .
Planetary Gearbox advantages:
- Easy and functional flange, foot, or shaft-mounting design
- High torque transmitted
- Extended range of transmission ratios and output speeds available
Application:
monitor,automatic vending machine,automatic cruise control,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster,printers,conditioning damper actuator,Car tail gate electric putter,tooth brush,vibrator, sanitary ware,coffee machine,Sweeping robot,etc.
Workshop
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Cylindrical Gear |
Step: | Three-Step |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Key Market Insights Related to Worm Reduction Gearboxes
A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
Backlash measurement
Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.
Worm reduction gearboxes
Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
Worm reduction gearboxes with closed bladders
The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.
Shaft arrangement of a gearbox
The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
Mounting of a gearbox
In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.
editor by CX 2023-06-06
China Hot selling CZPT Brand Jhm Series Gearbox for Single Screw Extruder gearbox engine
Product Description
Duoling Brand JHM Series Gearbox for Single Screw Extruder
Company Information
With over 30 years’ experience in the industry, HangZhou Gearbox Manufacturing Co., Ltd is a professional designer and producer of hard tooth surface gearboxes, which is also a director unit of China Heavy Machinery Industry Association.
The company’s main products include cylinder gearbox series (ZDY, ZLY, ZSY), conical cylinder gear reducer series (DBY, DCY), standard modularized combined Gear motor series (JCH, JCB), JCP series planetary gear reducer, JCK series helical-bevel gear reducer, TY series coaxial hard tooth surface gear reducer and some dedicated gearboxes, which are widely applied in rubber and plastic, ports, metallurgy, mining, building materials, petrochemical, and other industries.
The company constantly introduces domestic and foreign advanced production equipment and processing technology, with all types of large and medium-sized CNC hobbing machine, CNC profile grinding machine, CNC machining center, with expert system box-type multi-purpose CZPT and pit- type carburizing furnace, gear testing center and other advanced processing and testing equipment.
The company has established the mechanical research institution with professional and technical elite. Our continuous research and development is for supplying excellent first-class gear transmission equipment for our customers; Country-wide marketing and service network is to ensure perfect after-sales service.
FAQ
Are you trading company or manufacturer ?
A: We are manufacturer.
Q: How long is your delivery time?
A: Generally it is within 10 days if the goods are in stock, for goods produced as per order, it is within 35 days after confirmation of order.
Q:How long should I wait for the feedback after I send the enquiry?
A: Normally Within 12 hours.
Q:What information should I give you to confirm the product?
A: Model/Size, Transmission Ratio, Speed, Shaft directions & Order quantity etc.
Q: Hong long is your product warranty?
A:We offer 12 months warranty from departure date of the goods.
Q: What is your payment terms?
T/T 1
Website: jiangchi2012
Application: | Motor, Machinery, Extruder |
---|---|
Function: | Change Drive Torque, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Helical |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Four-Step |
Customization: |
Available
| Customized Request |
---|
How to Select a Gearbox
When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
Function
The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.
Purpose
A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
Application
When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.
Material
When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
Manufacturing
The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.
editor by CX 2023-05-30