Product Description
Planetary Gearbox | ||||
GBR | 060 | 10 | S1 | P1 |
Reducer Series Code | Size | Gear Ratio | Output Shaft Type | Reducer Backlash |
GBR – High-Precision Right Angle Square Flange Output | 60mm 90mm 115mm 142mm | 1 Stage: 3 4 5 6 7 8 9 10 2 Stage: 12 15 16 20 25 28 30 35 40 45 60 70 80 90 100 |
S1 – Smooth Output Shaft S2 – Output Shaft With Key |
P1 – Reduced Backlash P2 – Standard Backlash |
Series | Unit | GBR | Z(2) | |||
Lifetime | % | 20000 | ||||
Efficiency with Full Load (3) | °C | 97 | 1 | |||
94 | 2 | |||||
0perating Temp (4) | -25~+90 | |||||
Degree of Protection | IP65 | |||||
Lubrication | Lifetime Lubrication | |||||
Mounting Position | Any | |||||
Motor Flange | DIN 42955-N | |||||
Item | Unit | GBR060 | GBR090 | GBR115 | GBR142 | Z(2) |
P1 Low Backlash P1 | arcmin | ≤5 | 1 | |||
≤7 | 2 | |||||
P2 Standard Backlash P2 | arcmin | ≤7 | 1 | |||
≤9 | 2 | |||||
Nominal Input Speed (8) | rpm | 3000 | 2000 | |||
Maximum Input Speed (8) | rpm | 6000 | 4000 | |||
Maximum Radial Load (5)(6)(9) | N | 1200 | 2400 | 4300 | 9100 | |
Maximum Axial Load (5)(6)(9) | 1100 | 2200 | 3900 | 8200 | ||
Torsional Stiffness | Nm/arcmin | 7 | 14 | 25 | 50 | 1 |
8 | 16 | 28 | 55 | 2 | ||
Weight | Kg | 2.1 | 4.2 | 10.5 | 20.3 | 1 |
2.4 | 4.9 | 11.2 | 21.5 | 2 | ||
Running noise (7) | dB(A) | 63 | 65 | 68 | 70 |
(1) Ratios(=n in/n out)
(2) Number of stages
(3) Depends on the ratio, n2=100rpm
(4) Referring to the middle of the body surface
(5) These values refer to a speed of the output shaft of n2=100rpm on duty cycle KA=1
and S1-mode for electrical machines and T= 30°C
(6) Halfway along the output shaft
(7) Sound pressure level; distance 1m; measured on idle running with an input speed of ni =3000rpm; i=5
(8) Allowed operating temperature must be kept; other input speeds on inquiry
(9) Depending on the required output torque, radial and axial loads, cycle and required storage life,
deviating or partly higher values are possible.
We recommend to carry out accurate dimensioning with CHINAMFG or to consult Neugart in this respect.
FAQ
Q: How about your company?
A: We are a gear motor factory established in 1995 and located in HangZhou city of china.
We have more than 1200 workers. Our main product is AC micro gear motor 6W to 250W,
AC small gear motor 100W to 3700W, brush DC motor 10W to 400W, brushless motor10W to 750W,
drum motor 60W to 3700W, planetary gearbox,and worm gearbox,etc.
Q: How about your quality control?
A: From raw material to finished products, we have strict and complete IPQC.
And the advanced test-ing machine can assure of qualified products delivered.
Q: How to choose a suitable motor?
A: If you have gear motor pictures or drawings to show us,
or you tell us detailed specs like volt-age, speed, torque, motor size, the working model of the motor, needed lifetime and noise level, etc.
please do not hesitate to let us know, then we can suggest a suitable motor per your request.
Q: Can you make the gear motor with customizing specifications?
A: Yes, we can customize per your request for the voltage, speed, torque, and shaft size and shape.
if you need additional wires or cables soldered on the terminal or need to add connectors, or capacitors, or EMC we can make it too.
Q: What’s your lead time?
A: Usually our regular standard product will need 10-15days, a bit longer for customized products.
But we are very flexible on the lead time, it will depend on the specific orders.
Q: What is your MOQ?
A: If delivered by sea, the minimum order is 100 pieces, if deliver by express, there is no limit.
Q: Do you have the item in stock?
A: l am sorry we do not have the item in stock, All products are made with orders.
Q: How to contact us?
A: You can send us an inquiry. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Industrial |
---|---|
Speed: | Constant Speed |
Function: | Driving, Control |
Casing Protection: | Closed Type |
Number of Poles: | 2 |
Certification: | ISO9001, CCC |
Customization: |
Available
| Customized Request |
---|
Importance of Lubrication in Gearbox Performance
Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:
- Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
- Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
- Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
- Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
- Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
- Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
- Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.
It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.
editor by CX 2024-05-08
China high quality High Precision Helix Gear Planetary Gearbox for Servo Motor synchromesh gearbox
Product Description
Products Description
Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.
Application
The product is widely used in Machine tools and manufacturing systems,Food and Packaging Machinery,Woodworking machinery,Printing and paper machines,Robotics,automation and robotic technologies and so on
Product Detail
Q:Are you trading companyor manufacturer?
A:Our group consists in 3 factories and 2abroad sales corporations.
Q:Do you provide samples?is it free or extra?
A:Yes,we could offer the sample for free charge but do not pay the cost of freight.
Q:How long is your delivery time?What is your terms ofpayment?
A:Generallyitis 40-45 davs.The time may vary depending on the product and the level of customization. For standard products,the paymentis:30%T/Tin advance balance before shippment
Q:What is the exact MOQ or price for your product?
A:As an OEM company,we can provide and adapt our products to a wide range of needs.Thus,MOQ and price maygreatly varywith size,material and further specifi- cations;For instance,costly products or standard products will usually have a lower MOO. Please contact us with all relevant details to get the most accurate auotation. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Marine, Agricultural Machinery |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Layout: | Planetary Gear |
Gear Shape: | Cylindrical Gear |
Step: | Three-Step |
Samples: |
US$ 25/Piece
1 Piece(Min.Order) | |
---|
How to Calculate Gear Ratio in a Gearbox
Gear ratio is a fundamental parameter in a gearbox that represents the ratio of the number of teeth between two gears. It determines how much the output gear rotates in relation to the input gear. The formula to calculate gear ratio is:
Gear Ratio (GR) = Number of Teeth on Output Gear / Number of Teeth on Input Gear
Here’s a step-by-step guide on how to calculate gear ratio:
- Identify the input and output gears in the gearbox.
- Count the number of teeth on the output gear (the gear connected to the output shaft).
- Count the number of teeth on the input gear (the gear connected to the input shaft).
- Plug the values into the gear ratio formula: GR = Number of Teeth on Output Gear / Number of Teeth on Input Gear.
- Calculate the gear ratio by performing the division.
The gear ratio provides insight into how much the input gear needs to rotate to achieve a certain rotation of the output gear. It influences torque, speed, and direction of rotation in the gearbox.
editor by CX 2024-04-17
China Good quality Advanced High Precision Planetary Gearbox for Robotics and Automation differential gearbox
Product Description
Product Description
Product Parameters
Parameters | Unit | Level | Reduction Ratio | Flange Size Specification | ||||||||
042 | 060 | 090 | 115 | 142 | 180 | 220 | 280 | 330 | ||||
Rated Output Torque T2n | N.m | 1 | 3 | 20 | 55 | 130 | 208 | 342 | 750 | 1140 | 1500 | 3000 |
4 | 19 | 50 | 140 | 290 | 542 | 1050 | 1700 | 5800 | 10190 | |||
5 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 4400 | 7180 | |||
6 | 20 | 55 | 140 | 300 | 550 | 1100 | 1800 | 3500 | 6500 | |||
7 | 19 | 50 | 140 | 300 | 550 | 1100 | 1800 | 3220 | 5000 | |||
8 | 17 | 45 | 120 | 260 | 500 | 1000 | 1600 | 2595 | 4080 | |||
10 | 14 | 40 | 100 | 230 | 450 | 900 | 1500 | 1820 | 3500 | |||
2 | 12 | 20 | 55 | 130 | 208 | 342 | 1050 | 1700 | 5800 | 10190 | ||
15 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 4400 | 7180 | |||
20 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 5800 | 10190 | |||
25 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 4400 | 7180 | |||
28 | 19 | 50 | 140 | 300 | 550 | 1100 | 1800 | 5800 | 10190 | |||
30 | 20 | 55 | 130 | 230 | 450 | 900 | 1500 | 1500 | 3500 | |||
35 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 4400 | 7180 | |||
40 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 5800 | 10190 | |||
50 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 4400 | 7180 | |||
70 | 19 | 50 | 140 | 300 | 550 | 1100 | 1800 | 3220 | 5000 | |||
100 | 14 | 40 | 100 | 230 | 450 | 900 | 1500 | 1820 | 3500 | |||
3 | 120 | 20 | 55 | 140 | 290 | 542 | 1050 | 1700 | 5800 | 10190 | ||
150 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 4400 | 7180 | |||
200 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 5800 | 10190 | |||
250 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 4400 | 7180 | |||
280 | 19 | 50 | 140 | 300 | 550 | 1100 | 1800 | 5800 | 10190 | |||
350 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 4400 | 7180 | |||
400 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 5800 | 10190 | |||
500 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 4400 | 7180 | |||
700 | 19 | 50 | 140 | 300 | 550 | 1100 | 1800 | 3220 | 5000 | |||
1000 | 14 | 40 | 100 | 230 | 450 | 900 | 1500 | 1820 | 3500 | |||
Maximum Output Torque T2b | N.m | 1,2,3 | 3~1000 | 3Times of Rated Output Torque | 2Times of Rated Output Torque | |||||||
Rated Input Speed N1n | rpm | 1,2,3 | 3~1000 | 5000 | 5000 | 3000 | 3000 | 3000 | 3000 | 2000 | 1500 | 1500 |
Maximum Input Speed N1b | rpm | 1,2,3 | 3~1000 | 10000 | 10000 | 6000 | 6000 | 6000 | 6000 | 4000 | 3000 | 3000 |
Ultra Precision Backlash PS | arcmin | 1 | 3~10 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ||
arcmin | 2 | 12~100 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | |||
arcmin | 3 | 120~1000 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |||
High Precision Backlash P0 | arcmin | 1 | 3~10 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | ||
arcmin | 2 | 12~100 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |||
arcmin | 3 | 120~1000 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | |||
Precision Backlash P1 | arcmin | 1 | 3~10 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤15 | ≤15 |
arcmin | 2 | 12~100 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤18 | ≤18 | |
arcmin | 3 | 12~1000 | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 | ≤22 | ≤22 | |
Standard Backlash P2 | arcmin | 1 | 3~10 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
arcmin | 2 | 12~100 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | |||
arcmin | 3 | 120~1000 | ≤11 | ≤11 | ≤11 | ≤11 | ≤11 | ≤11 | ≤11 | |||
Torsional Rigidity | Nm/arcmin | 1,2,3 | 3~1000 | 3 | 4.5 | 14 | 25 | 50 | 145 | 225 | 213.3 | 339 |
Allowable Radial Force F2rb2 | N | 1,2,3 | 3~1000 | 780 | 1550 | 3250 | 6700 | 9400 | 14500 | 30000 | 15000 | 17000 |
Allowable Axial Force F2ab2 | N | 1,2,3 | 3~1000 | 390 | 770 | 1630 | 3350 | 4700 | 7250 | 14000 | 12000 | 15000 |
Moment of Inertia J1 | kg.cm2 | 1 | 3~10 | 0.05 | 0.2 | 1.2 | 2 | 7.2 | 25 | 65 | 39.9 | 73.4 |
kg.cm2 | 2 | 12~100 | 0.03 | 0.08 | 0.18 | 0.7 | 1.7 | 7.9 | 14 | 18.8 | 23.8 | |
kg.cm2 | 3 | 120~1000 | 0.03 | 0.03 | 0.01 | 0.04 | 0.09 | 0.21 | 0.82 | 13.54 | 18.8 | |
Service Life | hr | 1,2,3 | 3~1000 | 20000 | ||||||||
Efficiency η | % | 1 | 3~10 | 97% | ||||||||
2 | 12~100 | 94% | ||||||||||
3 | 120~1000 | 91% | ||||||||||
Noise Level | dB | 1,2,3 | 3~1000 | ≤56 | ≤58 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 | ≤73 | ≤75 |
Operating Temperature | ºC | 1,2,3 | 3~1000 | -10~+90 | ||||||||
Protection Class | IP | 1,2,3 | 3~1000 | IP65 | ||||||||
Weights | kg | 1 | 3~10 | 0.6 | 1.3 | 3.9 | 8.7 | 16 | 31 | 48 | 110 | 160 |
2 | 12~100 | 0.8 | 1.8 | 4.6 | 10 | 20 | 39 | 62 | 135 | 180 | ||
3 | 120~1000 | 1.2 | 2.3 | 5.3 | 11 | 22 | 44 | 68 | 145 | 192 |
FAQ
Q: How to select a gearbox?
A: Firstly, determine the torque and speed requirements for your application. Consider the load characteristics, operating environment, and duty cycle. Then, choose the appropriate gearbox type, such as planetary, worm, or helical, based on the specific needs of your system. Ensure compatibility with the motor and other mechanical components in your setup. Lastly, consider factors like efficiency, backlash, and size to make an informed selection.
Q: What type of motor can be paired with a gearbox?
A: Gearboxes can be paired with various types of motors, including servo motors, stepper motors, and brushed or brushless DC motors. The choice depends on the specific application requirements, such as speed, torque, and precision. Ensure compatibility between the gearbox and motor specifications for seamless integration.
Q: Does a gearbox require maintenance, and how is it maintained?
A: Gearboxes typically require minimal maintenance. Regularly check for signs of wear, lubricate as per the manufacturer’s recommendations, and replace lubricants at specified intervals. Performing routine inspections can help identify issues early and extend the lifespan of the gearbox.
Q: What is the lifespan of a gearbox?
A: The lifespan of a gearbox depends on factors such as load conditions, operating environment, and maintenance practices. A well-maintained gearbox can last for several years. Regularly monitor its condition and address any issues promptly to ensure a longer operational life.
Q: What is the slowest speed a gearbox can achieve?
A: Gearboxes are capable of achieving very slow speeds, depending on their design and gear ratio. Some gearboxes are specifically designed for low-speed applications, and the choice should align with the specific speed requirements of your system.
Q: What is the maximum reduction ratio of a gearbox?
A: The maximum reduction ratio of a gearbox depends on its design and configuration. Gearboxes can achieve various reduction ratios, and it’s important to choose 1 that meets the torque and speed requirements of your application. Consult the gearbox specifications or contact the manufacturer for detailed information on available reduction ratios.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Electric Cars, Machinery, Agricultural Machinery, Gearbox |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Bevel Gear |
Step: | Three-Step |
Customization: |
Available
| Customized Request |
---|
Importance of Lubrication in Gearbox Performance
Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:
- Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
- Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
- Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
- Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
- Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
- Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
- Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.
It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.
editor by CX 2024-03-27
China Custom High Precision Low Noise Spur Gear Planetary Gearbox gearbox and motor
Product Description
Planetary Gearbox AB Series Square Flange Helical Bevel Planetary Transmission Gearboxes Servo Motor
PLF series, PLE series, ZPLF series, ZPLE series, AB series, ABR series and many other models are available.
Product Description
Planetary Gearbox AB Series Square Flange Helical Bevel Planetary Transmission Gearboxes Servo Motor
Advantages of the planetary gearbox:
Low backlash
High Efficiency
High Torque
High Input Speed
High Stability
High Reduction Ratio
Detailed Photos
Product Parameters
Name |
High Precision Planetary Gearbox |
Model |
AB042, AB060, AB060A, AB090A, AB115, AB142, AB180, AB220 |
Gearing Arrangement |
Planetary |
Effeiency withfull load |
≥97 |
Backlash |
≤5 |
Weight |
0.5~48kg |
Gear Type |
Helical Gear |
Gear stages |
1 stage, 2 stage |
Rated Torque |
14N.m-2000N.m |
Gear Ratio One-stage |
3, 4, 5, 6, 7, 8, 9, 10 |
Gear Ratio Two-stage |
15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100 |
Mounting Position |
Horizontal (foot mounted) or Vertical (flange mounted) |
Usage |
stepper motor, servo motor, AC motor, DC motor, etc |
External Mounting Dimensions
1 stage reduction ratio 3~10
2 stage reduction ratio 15~100
Applications
Product Overview:
Precision planetary gear reducer is another name for planetary gear reducer in the industry. Its main transmission structure is planetary gear, sun gear and inner gear ring.
Compared with other gear reducers, precision planetary gear reducers have the characteristics of high rigidity, high precision (single stage can achieve less than 1 point), high transmission efficiency (single stage can achieve 97% – 98%), high torque/volume ratio, lifelong maintenance-free, etc. Most of them are installed on stepper motor and servo motor to reduce speed, improve torque and match inertia.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Hardness: | Hardened Tooth Surface |
---|---|
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Planetary |
Step: | Single-Step |
Type: | Ab Series Gearbox, Gear Reducer |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
---|
Common Problems with Gearboxes and How to Troubleshoot Them
Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:
- Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
- Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
- Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
- Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
- Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
- Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
- Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
- Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
- Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
- Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.
Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.
editor by CX 2023-12-22
China best HIGH PRECISION Economical all-round planetary gearbox synchromesh gearbox
Product Description
Product Description.:
High Precision Planetary Reduction Gearbox for Electric Motor
SIGRINER Straight Angle 1 Stage Precision Planetary Gearbox
PLMD/PLMD+ HIGH PRECISION
Classic universal planetary gearbox
PLMD/PLMD+ HIGH PRECISIONEconomical all-round planetary gearbox
Technique Parameter.:
planetary reducer PLMD90 L1:5 Planetary gearbox with low backlash and high precision
Item | One stage planetary gearbox |
Model | PLMD90 L1:5 |
Gear ratio | 3 4 5 7 10 |
Rated output torque | 130 140 160 140 100 |
Rated input speed | 3000 RPM |
Max input speed | 6000 RPM |
Backlash | 3 / 5 ARCMIN |
Noise level | ≤58 dB |
Lubrication | Life Lubrication |
Service life | ≥20000hr |
IP grade | IP65 |
Packing | Carton, Wooden Case. Wooden pallet. |
Usages | Automation industry,assembly lines, medium mixers and so on. Machine tools and manufacturing systems Food and packaging machinery Textile machine Automatic cHangZhou production line · Printing Machinery · Cutting Machinery |
Product Range.:
Planetary gearbox is a kind of reducer with wide versatility.
The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process.
Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc.
Customers can choose the right precision reducer according to the needs of the application.
Please choose the right series according to your applications.:
Cycle Applications (ED≤60%)
Highly dynamic applications
High positioning accuracy
Reverse operation
PLMD+ HIGH PRECISION
Application of continuous operation (ED≤60%)
High rated speed
Temperature-sensitive applications
High quality control transmission
Technical data.:
STAGE | 1 | |||||||||
Reduction ratio | i | 3 | 4 | 5 | 6 | 7 | 8 | 10 | ||
Rated output torque | T2N | Nm | 130 | 140 | 160 | 150 | 140 | 120 | 100 | |
in.lb | 1151 | 1239 | 1416 | 1328 | 1239 | 1062 | 885 | |||
Emergency braking torque Allow 1000 times in the working life of the gearbox |
T2NOt | Nm | 3 x NOM.Output | |||||||
in.lb | ||||||||||
Rated input speed (T2N, 20°C ambient temperature) |
N 1n | rpm | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | |
Maximum input speed | n 1max | rpm | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | |
Maximum return clearance | jt | arcmin | PLMD 90≤5ARCMIN PLMD+ 90≤3ARCMIN custom made≤1 ARCMIN | |||||||
No-load moment (nt=3000rmp, gearbox 20°C) |
T 012 | Nm | 1.8 | 1.4 | 1.1 | 1 | 0.8 | 0.7 | 0.6 | |
in.lb | 15.9 | 12.4 | 9.7 | 8.9 | 7.1 | 6.2 | 5.3 | |||
Torsional rigidity | C t21 | Nm/ arcmin | 10 | |||||||
in.lb / arcmin | 89 | |||||||||
Maximum radial force | F 2AMAX | N | 3500 | |||||||
lbf | 787.5 | |||||||||
Maximum axial force | F 3RMAX | N | 1400 | |||||||
lbf | 315 | |||||||||
Maximum roll torque | M 2KMax | Nm | 236 | |||||||
in.lb | 2089 | |||||||||
life span | Lh | hr | ≥20000 | |||||||
Efficiency at full load | η | % | 97 | |||||||
Ambient temperature | ºC | -15~40 | ||||||||
F | 5~40 | |||||||||
The maximum allowable temperature of the shell | ºC | +90 | ||||||||
F | 194 | |||||||||
Lubricating | Life Lubrication | |||||||||
The direction of rotation | Input and output in the same direction | |||||||||
Protection level | IP65 | |||||||||
Installation direction | Any | |||||||||
Working noise(i=10 and n1=3000rpm no load) | LPA dB(A) | ≤58 | ||||||||
Moment of inertia | J1 | Kg.cm2 | 0.61 | 0.48 | 0.47 | 0.45 | 0.45 | 0.44 | 0.44 | |
10-3in.lb.s2 | 0.53 | 0.42 | 0.41 | 0.39 | 0.39 | 0.38 | 0.38 |
Main Features.:
1. High rigidity: Carburizing, carbon nitrogen co-carburizing, brilliant quenching heat treatment, the advantages of high productivity, good quenching.
2. High precision: Adopt advanced equipment,strictly controlled in quality and technology.
3. High torque:
(1) Front shell and tooth ring adopt integral design
(2) Integrated design of planetary frame and output shaft
(3) Bearing long span design, ensure the output load capacity
(4) Full needle rolling, increase contact surface
(5) Modular design of motor connection plate
4. Low noise:
The helical tooth surface is modified for tooth shape and lead to reduce the impact and noise of gear on the input and output,
then increase gear service life greatly.
– Wide speed range, flat torque
– Excellent speed stability, Steady operation,Variable speed
– Compact size
– High efficiency and energy-saving,Highest efficiency
– Lou temperature rise, low noise
– Low vibration and Longer lifetime
Products Drawing.:
Maximum 14 clamping hub diameter
Maximum 19 clamping hub diameter
Maximum 28 clamping hub diameter
Optional: optional output shaft
Flat key output
Bare shaft output
OUR ADVANTAGE
Technology & Innovation
We design and technology
1. The gear transmission interface adopots full needle roller bearings without cage,
increading the contact area to improve the rigidity of the structure and the output torque.
2. The planet carrier and the output shaft adopts an integrated structure design to
improve the compactness of the structurer while ensuring the maximum torsional rigidity.
3. Using synthetic lubricating grease and adopting the sealing design of IP65 protection grade,
the lubricating oil does not leak and is maintenance-free.
4. By trimming the tooth profile and lead of the screw tooth surface to reduce the impact and noise of the gear in and out,
make the gear meshing process more stable and increase the service life of gear system.
5. The reducer adopts helical gear design,and its tooth profile meshing ratio is more than twice that of ordinary spur gears.
It has the characteristics of smooth running,low noise,high output torque and low backlash.
Technical services:
- According to the relevant parameters provided by the customer, the CHINAMFG engineering software is used to create the motion load curve diagram of the mechanism equipment to obtain the corresponding parameters and derive the motion load curve. Intuitively display important parameters and load indexes in the transmission system to help customers carry out reasonable structural design.
- SIGRINER provides a motor database from 500 servo motor manufacturers worldwide
Customer training:
We are honored to provide you with our applied computing and transmission design expertise. We can provide relevant training according to your needs. Please contact our engineer.
Features of CHINAMFG Precision planetary gearbox
- Very high power density, torque increased by 40%
- Easy motor installation, optional installation with length compensation
- Flexible installation, the gearbox can be installed vertically, horizontally, and up or down together with the driven shaft
- Very high positioning accuracy, return clearance is less than arc minutes
- Through helical gear meshing, the operation is stable, and the running noise is less than 50dB-A
- The world’s leading life expectancy, and the raw materials and mechanism of the seal ring have been optimized
APPLICATION.:
Be widely used for materials handing equipment, engineering machinery,metallurgy industry,mining industry,petrochemical industry,
construction machinery,textile industry, medical apparatus and instruments, instrument and meter industry,automobile industry,
marine industry,weapons industry, aerospace field,and so on.
- We provide fast supply and strong support all over the world through a complete sales and service network
- With years of rich experience, our authoritative experts provide market-leading consulting services for various industrial sectors
- Robotics, automation and manipulator technology
- A variety of servo gearboxes and mechanical transmission systems, from economical to high-end models; can be applied to various robots and their auxiliary axes, such as transmission shafts and station control devices
- Printing machine
- Innovative gearbox ensures stability, synchronization accuracy and long-term accuracy even at high speeds
The perfect solution for high-quality printing processes and other continuous duty applications
Option: integrated sensor for monitoring paper tension and similar parameters - Machine tools and manufacturing systems
- High precision, stable operation and high efficiency are all derived from stable, zero backlash and high rigidity mechanical system solutions, such as the application of products on feed, rotation and auxiliary axes
- Food and packaging machinery
- A series of gearboxes specially designed for various shafts used in the field of packaging technology (including gearboxes with anti-corrosion design)-can maximize work efficiency, mechanical flexibility and cycle speed
- Textile machine
- Automatic cHangZhou production line
Our Services.:
1) Competitive price and good quality
2) Used for transmission systems.
3) Excellent performance, long using life
4) Prompt response on receiving Inquiries or any other messages from customers
5) only standard planetary gearbox supplied
Delivery and shipping: We provide CHINAMFG shipping, international express and air transportation to deliver your products to you.
(*Arrival time will vary depending on destination country policy and traffic condition.)
Serving: All products have a one-year warranty and online technical support.
FAQ
Q: Are you trading company or manufacturer?
A: We are group company with large range of products and production bases, also do trading company business with more than 20 years export experiences.
Q:What’s the MOQ?
A: 1 or 2pcs is available.
Q: How long is your delivery time?
A: 3-5 days via DHL, TNT, UPS, FEDEX. Ocean shipping is based on different countries.
Packaging & Delivery
packaged in Carton with foam inside or as per customer’s requirements (Standard export canton)
Lead Time:
Quantity(Pieces) | 1 – 10 | >10 |
Est. Time(days) | 15 | To be negotiated |
Application: | Motor, Machinery, printing machine/ textile machine |
---|---|
Hardness: | Soft Tooth Surface |
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Bevel Gear |
Step: | Single-Step |
Benefits of Regular Gearbox Maintenance
Regular maintenance of gearboxes offers numerous advantages:
- Extended Lifespan: Proper maintenance helps prevent premature wear and breakdown, increasing the gearbox’s overall lifespan.
- Reduced Downtime: Regular inspections and maintenance can identify issues early, minimizing unplanned downtime for repairs.
- Improved Efficiency: Well-maintained gearboxes operate more efficiently, leading to energy savings and optimized performance.
- Cost Savings: Routine maintenance reduces the need for costly major repairs or replacements.
- Enhanced Safety: Regular maintenance ensures safe operation by addressing potential hazards and malfunctions.
- Optimal Performance: Properly maintained gearboxes deliver consistent and reliable performance for machinery and equipment.
- Preserved Functionality: Maintenance prevents issues that could lead to reduced functionality or complete failure.
- Reduced Environmental Impact: Well-maintained gearboxes consume less energy and minimize waste, contributing to sustainability efforts.
- Compliance: Regular maintenance helps meet industry regulations and standards for equipment safety and performance.
Implementing a proactive maintenance plan can provide these benefits and contribute to the overall success of your machinery and operations.
editor by CX 2023-10-20
China factory Factory Price Brushless DC Motor Precision Planetary Gearbox gearbox engine
Product Description
60mm bldc motor with planetary gearbox
BLDC MOTOR IN HOT SELL
Company Show:
HangZhou JINGKONG MOTOR & ELECTRIC Appliance Co.ltd is a high-tech enterprise that specializes in designing and producing Hybrid Stepper Motor, Gear Motor, Linear motor, Brushless dc Motor, Driver and some related parts.
Our Appliance fields refer to robot, electronic equipment, medical instrument, lighting & audio equipment, 3D printer, texile machine and CNC machine.
All our products have obtained CE certification, compliance with EU ROHS standards.
Welcome Domestic & foreign customers visit and cooperation!
Application: | Printing Equipment |
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Speed: | Constant Speed |
Number of Stator: | Three-Phase |
Excitation Mode: | HB-Hybrid |
Function: | Control |
Number of Poles: | 4 |
Samples: |
US$ 16.5/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2023-10-18
China Hot selling High Precision Low Backlash Servo Motor Stepper Motor Planetary Reducer Gearbox comer gearbox
Product Description
Our Advantages
High precision low backlash servo motor stepper motor planetary reducer gearbox
PLANETX planetary reduce
Planetary reducer square flange:
Planetary reducer is widely used in industrial products due to its small size, light weight, large torque, wide speed ratio range, high rigidity, high precision, high transmission efficiency, maintenance free and other characteristics.
The planetary reducer structure is composed of a sun gear and a planet gear to form an external mesh, and a planet gear and an internal gear ring to form an internal mesh, so that the planet gear can realize revolution while realizing self rotation and maximum transmission of guarantee force; The minimum speed ratio of single-stage reduction is 3, and the maximum speed ratio is generally not more than 10. Common reduction ratios are 3, 4, 5, 6, 7, 8, and 10. The number of reducer stages is generally not more than 3, and the speed ratio is not more than 1.
Most planetary reducers are used with servo motors to reduce speed, increase torque, increase inertia, and ensure return accuracy (the higher the return accuracy, the higher the price). The maximum rated input speed of planetary reducers can reach 12000 rpm (depending on the size of the reducer itself, the larger the reducer, the smaller the rated input speed), and the operating temperature is generally between – 40 ºC and 120 ºC.
Every process requires excellence
Every product is made by heart
Solutions/
Every process requires excellence
Every product is made by heart
High Performance Planetary Gear Motor Precision Speed Reducer WAB060 Design Planetary Gearbox
1.Planetary carrier and output shaft are intergrated structure to ensure maximum torsional rigidity. 2.Planetary wheel with full needle design, increase the contact area to improve the rigidity and output torque. 3.The Gear adopts low carbon alloy steel, through carburizing and quenching, surface hardness is HRC62, anti-impact and strong abrasion resistance. 4.Gears refer to foreign imported software-assisted design to obtain the best tooth shape to reduce noise. 5.The input terminal is connected to the motor shaft in a double-tight manner to obtain the maximum clamping force and zero backlash power transmission. 6.Adopt spiral bevel gear design, allow high output torque, more than 30% higher than straight bevel gear. 7.High tolerance input speed, more than 8 times higher than straight bevel gear input. 8.The meshing tooth imprint of spiral bevel gear has been optimized by optimum design, and the contact tooth surface load is uniform, and long running life. 9.Bevel gears are meshed by optimum motion error analysis and strict process control to ensure high precision running backlash. 10.IP65, anti-dust, anti-water; low backlash, <3arcmin; low noise, <58dB 11.high efficiency(96%);Gear grinding process;easy motor mounting;life-time lubrication;various figure diameters.
Q: How to get a quick quote
A: Please provide the following information when contacting us
- Motor brand
- Motor model
- Motor dimension drawing
- What is the gear ratio
Q: How long is your delivery date
A: We all install it now, but it takes 3-5 days if it is not non-standard. Non standard 10-15 days, depending on the specific situation
Q:Do you provide samples, free or extra
A: A: You can reserve 1 first, and purchase it on demand
Application: | Machinery |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Any |
Layout: | Coaxial |
Gear Shape: | Cylindrical Gear |
Step: | 1-3 |
Customization: |
Available
| Customized Request |
---|
Benefits of Regular Gearbox Maintenance
Regular maintenance of gearboxes offers numerous advantages:
- Extended Lifespan: Proper maintenance helps prevent premature wear and breakdown, increasing the gearbox’s overall lifespan.
- Reduced Downtime: Regular inspections and maintenance can identify issues early, minimizing unplanned downtime for repairs.
- Improved Efficiency: Well-maintained gearboxes operate more efficiently, leading to energy savings and optimized performance.
- Cost Savings: Routine maintenance reduces the need for costly major repairs or replacements.
- Enhanced Safety: Regular maintenance ensures safe operation by addressing potential hazards and malfunctions.
- Optimal Performance: Properly maintained gearboxes deliver consistent and reliable performance for machinery and equipment.
- Preserved Functionality: Maintenance prevents issues that could lead to reduced functionality or complete failure.
- Reduced Environmental Impact: Well-maintained gearboxes consume less energy and minimize waste, contributing to sustainability efforts.
- Compliance: Regular maintenance helps meet industry regulations and standards for equipment safety and performance.
Implementing a proactive maintenance plan can provide these benefits and contribute to the overall success of your machinery and operations.
editor by CX 2023-10-05
China high quality 24V High Precision Small Gearbox for Vending Machine supplier
Product Description
Product Parameters
Size details:
- Motor Diameter: φ22.0mm
- Motor housing length:37.8mm
- Shaft length: customization
Specifications:
Ratio | Model No. | Voltage | No Load | On Load | |||||||||
Operating Range |
Nominal Voltage |
Current | Speed | Current | Torque | Speed | |||||||
V | V | A | r/min | A | kg·cm | r/min | |||||||
1/4 | KM-22X385-4-241950 | 6.0-24.0 | 24 | 0.09 | 1950 | 0.38 | 0.3 | 1441 |
All technical data can custom made for different application.
Other Customized items:
- DC motor, gearbox motor, vibration motor, automotive motor.
- Accessories offered like encoder, gear, worm, wire, connector.
- Ball-bearing or Oil-impregnated bearing.
- Shaft configuration(multi-knurls,D-cut shape, four-knurls etc).
- Metal end cap or plastic end cap.
- Precious metal brush/ carbon brush.
Detailed Photos
Application
Certifications
Packaging & Shipping
Company Profile
Our Advantages
FAQ
1.What kind of motor do you supply?
Kinmore specializes in making DC motors & gear motors with the diameter ranging from 6mm-80mm; automotive motors and vibration motors are our strength area, too; we also provide brushless motors.
2.What’s the lead time for samples or mass production?
Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.
3.Could you mind sending the quotation for this motor?
For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.
4.Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?
We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.
5.Are your motors certificated with UL, CB Tüv, CE?
All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
---|---|
Operating Speed: | Low Speed |
Excitation Mode: | Compound |
Function: | Control, Driving |
Casing Protection: | Open Type |
Number of Poles: | 5 |
Customization: |
Available
| Customized Request |
---|
Steps to Replace a Faulty Gearbox in an Automobile
Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:
- Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
- Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
- Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
- Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
- Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
- Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
- Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
- Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
- Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
- Lower Engine: Carefully lower the engine back into its original position if it was suspended.
- Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
- Final Check: Double-check all connections and ensure that all components are properly secured.
- Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
- Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.
It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.
editor by CX 2023-09-22
China Standard High Precision Steel Hot Forging Service OEM Reducer Gearbox with CNC Machining Service differential gearbox
Product Description
Product Description
Basic information:
Model no | customized | Color | as your demand |
Blank Process | china manufacturing steel forging | Forging tolorance | according to drawing |
Machining Process | CNC machining/lathing/milliing/turning/boring | Machined surface quality | according to your requirement |
Machining Tolearnce | from 0.005mm-0.01mm-0.1mm | Surface treatment | as your demand |
Package for Steel forging | Pallet or as your demand | Transportation package | pallets |
Service for Steel forging | metal parts solution as per customer’s drawing | Trade mark | none |
Certifications | ISO9001,IATF16949, | HS code | 7257190000 |
origin | china |
Our products main includes tracking shoes, flanges in engineering machines and steering knuckle in auto parts.
Our business scope includes automobile, motorcycle and accessories, industrial equipment and components, manufacturing and processing machinery, metallurgical minerals and energy, hardware tools, transportation ect.we could manufacture as your demand.
Click this link for more products: product-list-1.html
Our Advantages
Manufacturing capability covers the whole production process of forged parts, from mold design and manufacturing, forging, secondary processing, heat treatment, surface treatment to finishing, to provide customers with ready to use products and services.
Company Profile
- ISO16949 Quality Management System Certification Factory.
- We use advanced computer and technology (CAD) to design in manufacturing and mold manufacturing.
- Our 8000 ton JTLY hydraulic forging machine, with a cold impact force of 1600 tons, is a super large forging machine in China. Its main products are large axial precision forging and 100kg to 300kg, with an annual output of 30000 pieces.
- Our 2500 ton electric forging production line mainly produces 15kg to 30kg precision forging parts, with an annual output of more than 50000 pieces.
- Our company has a variety of processing equipment, can make their own molds and processing.
- Our company is equipped with a full set of heat treatment lines to ensure that your product quality is within our control.
Quality control: Strictly enforce the spirit of quality supreme excellence; fully implement ISO / 9001 quality management system; carry out incoming inspection of raw materials, production process control and product quality inspection
physical and chemical laboratory:It can realize tensile impact test, chemical composition test, metallographic structure, hardness and other tests at normal and low temperatures.
Certifications
Cooperative Partner
Exhibitions&Customers
Stock&Packing
FAQ
1:Are you a genuine manufacturer?
Yes, all products showed in our website are produced in our certified factory; We are also a company registered by China Customs with the right to export and import.
2: I want to keep our design in confidence; can we CHINAMFG NDA?
Sure, to protect customers’ profit is our obligatory responsibility, signed NDA would be valid to both of us..
3:What should I offer to get your quotation?
Please offer us your detailed information for the product, such as drawings with 2D/3D by software Pro/E, Auto CAD, SolidWorks, UG etc; as well as materials, surface treatment, quantity, package. Any special requirements should be highlighted especially for tolerance.
4:How long is the manufacturing lead time?
Mass Production:30-45 working days after sample approval by yours.The lead time is the general production period without the transportation time.
We could make some special production arrangement effectively if customer has urgent need.
5:How long does it take to ship goods from China by sea?
It takes about 5 weeks to European ports plus 1 week customs clearance, so you can get the container within 6 to 7 weeks.It takes about 2 weeks to east coast and 3 weeks to west coast US ports.All sea goods are shipped from HangZhou Port.
6:How long does it take to ship goods from China by air?
It takes about 7 days to all major destinations.
7:What are the payment terms?
Payment terms are negotiable and will improve for long term customers.During the initial stages, we request 50% of tooling fee in advance with the balance payable on acceptance of samples.Production orders can be negotiable.We prefer 30% deposit and the balance by T/T before sails.But sometimes T/T15 days after sails would also acceptable.
8:New product development process
Got tooling order and sample order with 50% deposit—Hold a meeting with the relation dept.To ensure the developing schedule—Design mould, fixture and gauge and making them in our factory—mould.fixture and gauge making—producing samples—approved from customer-purchasing material-forging-heat treatment-shot blasting-machining-Inspection-package—delievery.
9:How to handle the complains?
–If happen any complaints after delivery,please just show us photos and detail compliants points, we will check with the production department and QC department Immediately and give you best solving solution which agreed by both of us.
Jackie Jiang is always at your service !
Tons of Our Manufaturing Machine: | 8000tons |
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Do You Have ISO Certification: | Sure ISO9001:2015 |
The Weight Range of Our Products: | 0.5kg to 300kg |
The Material We Use Usually: | 45#,35#,40cr,42CrMo,30crmnsia |
Could We Do OEM: | of Course Yes |
Transport Package: | Pallet |
Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Steps to Replace a Faulty Gearbox in an Automobile
Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:
- Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
- Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
- Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
- Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
- Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
- Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
- Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
- Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
- Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
- Lower Engine: Carefully lower the engine back into its original position if it was suspended.
- Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
- Final Check: Double-check all connections and ensure that all components are properly secured.
- Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
- Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.
It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.
editor by CX 2023-09-13
China wholesaler 160 Series Precision Planetary Gearbox Reducer for CNC Machine and Industrial Robot and Automatic Arm Application synchromesh gearbox
Product Description
160 Series Precision Planetary reducer gearbox for CNC machine and Industrial Robot and Automatic Arm
Our Service
1. We will give positive feedbacks to our customers when we receive the payment released by Aliexpress system. So hope you also can leave positive feedbacks to our service. If you are not satified with our products or service, you also can contact with us directly. We are welcome you to give our your precious suggestions.
2. All message and emails will be answered within 1 business day. If you do not receive our reply please kindly re-sent your message or emails and we will reply to you as soon as possible.
3. Before placing your order, please leave the key parameters to us so that we can prepare the products to you ASAP to short the delivery time. Our after sales service also keep tracking it and send message to you when there is any delay in shipping.
4.When you receive the package, please open the package and check all the items are working in good condition before you sign.Don’t CZPT if the items are broken,and ask the delivery company to make a “damage certificate” Otherwise,we will not provide any warranty and refund.
Payment & Delivery
Payment terms | T/T |
EXW | 30% In advance, 70% before delivery |
FOB | |||
CFR/C&F | 30% In advance, 70% against copy of B/L | ||
CIF | |||
L/C | Total amount above USD50,000, we accept L/C at sight | ||
West Union | Total amount less than USD5,000 | ||
PayPal | |||
Delivery time | 15-20 working days after receiving down payment for 1 container |
Our full production process strictly adhered to the ISO9001 quality control system, our higher quality , advanced equipment and technology ensure a guarantee in leakage-proof , retention and duration !
Your OEM orders are also warmly welcomed, it is our commitment to satisfy your requirement, please turst that we will be your reliable business partner for our good reputation,good quality and competitive price !
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Industry |
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Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Four-Step |
Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Different Types of Gearboxes and Their Applications
There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:
- Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
- Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
- Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
- Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
- Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
- Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
- Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.
Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.
editor by CX 2023-09-11