Product Description
Product Description
Profile gear box
Model 1.25M
Brand Longqiao
Material C45 steel
Process gear hobbing
Standard parts or not
Product Name gear box
Brand Longqiao
Material C45 steel
Range engraving machine drive system
Product features: high precision and high bearing strengt
| Profile | gear box |
| Model | 1.25M |
| Process | gear hobbing |
| Material | C45 steel |
| Color | Silver White, Black |
| Profile: | Gear and Rack |
|---|---|
| Model: | M1.25 |
| Brand: | Longqiao |
| Material: | C45 Steel |
| Color: | Silver White, Black |
| Range: | Engraving Machine Drive System |
Importance of Lubrication in Gearbox Performance
Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:
- Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
- Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
- Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
- Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
- Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
- Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
- Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.
It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.
editor by CX 2023-11-29
China best CNC Machined Engine Reducer Gear Box gearbox adjustment
Product Description
Product Description
| Name: | CNC Machined Engine Reducer Gear Box |
| Material: | stainless steel, carbon steel, alloy steel and so on. |
| Designs: | 1. As per customer’s drawing |
| 2. As per customer’s samples | |
| Surface Treatment: | 1. Polish |
| 2. Sand blasting | |
| Service: | OEM service available |
| Products: | All kinds of stainless steel casting: include pipe fitting, valve part, automotive parts,railroad parts, agriculture parts, marine parts, lighting parts,pump body, architectural parts and furniture parts so on. |
| Advantages: | Experienced to machine casting parts |
| Near to HangZhou port | |
| 3. We provide: OEM stainless steel lost wax castings and OEM machining services for stainless steel lost wax castings. We have: CNC Machining, CNC turning, CNC Milling, 3D CMM Inspection and CNC Optical Inspection. |
Detailed Photos
Company Profile
HangZhou Lucky Stone Import & Export Co., Ltd. specialize in CNC machining, investment casting, die casting, gravity casting, forging and stamping. We produce complex parts and aviation assemblies, and coordinate all steps required while providing the best quality and shortest possible lead time.
Based on our advanced equipment, more than 10 years experience and QC system, we have powerful ability to develop new items according to our customer’s drawings or samples.
We exert strict quality control in production processes, and our products comply with the requirements of oil, mine, defense, power generation and other industries. Our expertise lies in complex parts machining of carbon steel, alloy steel, stainless steel, aluminum and all kinds of metal. Moreover, we offer full tested subassemblies and assemblies as well as supply chain consolidation with complete traceability from raw materials to finished goods.
Certificated quality control system and high efficient organization, as well as high attention from the whole company, have steadily improved products quality and reduced producing costs in recent years.
OEM or ODM products are welcome. We will be your best choice, and we expect to be successful together with you !
Our Service
Product/Mold Design:
ODM/OEM products are highly welcome, and we have many years export experience in US and Europe market.
All kinds of drawings are available, such as dwg, pdf, jpg, stp, igs and etc.
Molds Making:
In order to ensure lead time and quality, all the molds will be made in our CNC machining workshop.
CNC Machining Workshop:
We have many sets of CNC Machining Center and CNC lathes, and could ensure 0.01-0.02mm tolerance depending on products design, size and raw material.
Heat Treatment:
Some castings need to be heat treated to get better and stable structure.
Manual Casting by Experienced Workers:
Our workers are full of experience and operate every process very carefully.
FAQ
1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 10 years’ experience for designing and producing casting parts and machining parts.
2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the mould coast and courier cost.
3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model, both available. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But if without 3D, based on 2D drawing we can still make the samples properly approved.
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of cast.
For more information, please feel free to contact us!
| Casting Method: | Thermal Gravity Casting |
|---|---|
| Process: | Lost Wax Casting |
| Molding Technics: | Pressure Casting |
| Application: | Agricultural Machinery Parts |
| Material: | Carbon Steel |
| Surface Preparation: | Sand Blast |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Importance of Lubrication in Gearbox Performance
Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:
- Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
- Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
- Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
- Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
- Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
- Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
- Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.
It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.
editor by CX 2023-10-20
China wholesaler OEM CNC Machining Stainless Steel/Cooper Worm Gears Fro Gearbox gearbox drive shaft
Product Description
OEM CNC Machining Stainless Steel/Cooper Worm Gears fro Gearbox
Operating principle
A special design of the CHINAMFG is the so-called worm. In this case, the tooth winds around the worm shaft like the thread of a screw. The mating gear to the worm is the worm gear. Such a gearbox, consisting of worm and worm wheel, is generally referred to as a worm drive.
Power transmission
In worm drives, power is transmitted almost exclusively through sliding between the flanks of the worm and the worm gear, i.e. the flanks slide CHINAMFG each another as a screw. Worms are ultimately a special case of screw gears. In contrast to screw gears, which generate a point-shaped flank contact, worms have a linear flank contact. This results in the advantage of transmitting higher power at higher transmission ratios.
Due to the sliding processes and the associated friction on the flanks, the efficiency of worm drives is generally lower than wirh spur gear drives or bevel gear drives. Due to the heat generated by friction, worm drives must be cooled at high power transmissions in addition to lubrication.
1.High skilled and well-trained working team under good management environment;
2. Quick response and support for any inquiries;
3. Over 10 years professional manufacture experience to ensure high quality of your products;
4. Large and strong production capacity to meet your demand;
5. High Quality standard and hygienic environment;
6. We have very strict quality control process:
a. In coming Quality control (IQC) – All incoming raw material are checked before used.
b. In process quality control (IPQC) – Perform inspections during the manufacturing process.
c. Final quality control (FQC) – All finished goods are inspected according to our quality
standard for each products.
d. Outgoing Quality Control (OQC) – Our QC team will 100% full inspection before it goes
out for shipment.
7. Good after sales services;
Material Available:
| Stainless Steel | SS201,SS301, SS303, SS304, SS316, SS416 etc. |
| Steel | mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc. |
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc. |
| Copper | C11000,C12000,C12000 C36000 etc. |
| Advantages | »Reliable CNC service »Good machining quality »Reasonable Pricing provided »Competitive shipping cost service »MOQ 1PCS and small quantity order accepted »Professional engineering service when any modification required »Any turnkey assembly or customized package requirements, we’ll meet your demands! |
| RFQ | Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer » 1-3 Work Days Only » Submit RFQ with complete commercial terms |
| Sample Making | Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc. » Tooling L/T: 2-4 weeks, Sample L/T: 1 week » Continuous Sample Status Tracking » Complete Documents for sample approval |
| Order Management | CRM System → Open Order Confirm → Logistic Arrangement. » Production L/T: 2-4 wks » Weekly Open Order Confirm » Preferred 3PL Service to Customers |
| Quality Control | Certificates: RoHS, ISO9001:2008, SGS. IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training. » Plant Audit and Qualified by world famous company » Strict Quality Management Procedure with Traceability |
| Application | »Aerospace »Marine »Motorbike »Automotive »PhotoGear »EDC Tools » lighting fittings »Office equipment »Home appliance »Medical equipment »Telecommunication »Electrical & Electronics »Fire detection system, etc. |
Inspections:
3D instruments, 2D instruments, Projectors, Height Gauges, Inner diameter dial indicators, Dial gaues,
Thread and Pin gauges, Digital calipers,Micro calipers, Thickness testers, Hardness testers Roughness
testers, etc.( Detection accuracy to 0.001 millimetre )
Q: Why choose CHINAMFG product?
A: We CHINAMFG have our own plant– HangZhou CHINAMFG machinery Co.,Ltd, therefore, we can surely
promise the quality of every product and provide you comparable price.
Q: Do you provide OEM Service?
A: Yes, we provide OEM Service.
Q: Do you provide customized precision machining parts?
A: Yes. Customers give us drawings and specifications, and we will manufact accordingly.
Q: What is your payment term?
A: We provide kinds of payment terms such as L/C, T/T, Paypal, Escrow, etc.
Quality First,Price Best,Service Foremost!
We assure you of our best services at all times !
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Standard or Nonstandard: | Nonstandard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Spiral Line: | Right-Handed Rotation |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample machining parts
|
|---|
| Customization: |
Available
| Customized Request |
|---|
Common Problems with Gearboxes and How to Troubleshoot Them
Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:
- Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
- Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
- Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
- Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
- Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
- Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
- Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
- Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
- Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
- Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.
Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.
editor by CX 2023-09-28
China Standard High Precision Steel Hot Forging Service OEM Reducer Gearbox with CNC Machining Service differential gearbox
Product Description
Product Description
Basic information:
| Model no | customized | Color | as your demand |
| Blank Process | china manufacturing steel forging | Forging tolorance | according to drawing |
| Machining Process | CNC machining/lathing/milliing/turning/boring | Machined surface quality | according to your requirement |
| Machining Tolearnce | from 0.005mm-0.01mm-0.1mm | Surface treatment | as your demand |
| Package for Steel forging | Pallet or as your demand | Transportation package | pallets |
| Service for Steel forging | metal parts solution as per customer’s drawing | Trade mark | none |
| Certifications | ISO9001,IATF16949, | HS code | 7257190000 |
| origin | china |
Our products main includes tracking shoes, flanges in engineering machines and steering knuckle in auto parts.
Our business scope includes automobile, motorcycle and accessories, industrial equipment and components, manufacturing and processing machinery, metallurgical minerals and energy, hardware tools, transportation ect.we could manufacture as your demand.
Click this link for more products: product-list-1.html
Our Advantages
Manufacturing capability covers the whole production process of forged parts, from mold design and manufacturing, forging, secondary processing, heat treatment, surface treatment to finishing, to provide customers with ready to use products and services.
Company Profile
- ISO16949 Quality Management System Certification Factory.
- We use advanced computer and technology (CAD) to design in manufacturing and mold manufacturing.
- Our 8000 ton JTLY hydraulic forging machine, with a cold impact force of 1600 tons, is a super large forging machine in China. Its main products are large axial precision forging and 100kg to 300kg, with an annual output of 30000 pieces.
- Our 2500 ton electric forging production line mainly produces 15kg to 30kg precision forging parts, with an annual output of more than 50000 pieces.
- Our company has a variety of processing equipment, can make their own molds and processing.
- Our company is equipped with a full set of heat treatment lines to ensure that your product quality is within our control.
Quality control: Strictly enforce the spirit of quality supreme excellence; fully implement ISO / 9001 quality management system; carry out incoming inspection of raw materials, production process control and product quality inspection
physical and chemical laboratory:It can realize tensile impact test, chemical composition test, metallographic structure, hardness and other tests at normal and low temperatures.
Certifications
Cooperative Partner
Exhibitions&Customers
Stock&Packing
FAQ
1:Are you a genuine manufacturer?
Yes, all products showed in our website are produced in our certified factory; We are also a company registered by China Customs with the right to export and import.
2: I want to keep our design in confidence; can we CHINAMFG NDA?
Sure, to protect customers’ profit is our obligatory responsibility, signed NDA would be valid to both of us..
3:What should I offer to get your quotation?
Please offer us your detailed information for the product, such as drawings with 2D/3D by software Pro/E, Auto CAD, SolidWorks, UG etc; as well as materials, surface treatment, quantity, package. Any special requirements should be highlighted especially for tolerance.
4:How long is the manufacturing lead time?
Mass Production:30-45 working days after sample approval by yours.The lead time is the general production period without the transportation time.
We could make some special production arrangement effectively if customer has urgent need.
5:How long does it take to ship goods from China by sea?
It takes about 5 weeks to European ports plus 1 week customs clearance, so you can get the container within 6 to 7 weeks.It takes about 2 weeks to east coast and 3 weeks to west coast US ports.All sea goods are shipped from HangZhou Port.
6:How long does it take to ship goods from China by air?
It takes about 7 days to all major destinations.
7:What are the payment terms?
Payment terms are negotiable and will improve for long term customers.During the initial stages, we request 50% of tooling fee in advance with the balance payable on acceptance of samples.Production orders can be negotiable.We prefer 30% deposit and the balance by T/T before sails.But sometimes T/T15 days after sails would also acceptable.
8:New product development process
Got tooling order and sample order with 50% deposit—Hold a meeting with the relation dept.To ensure the developing schedule—Design mould, fixture and gauge and making them in our factory—mould.fixture and gauge making—producing samples—approved from customer-purchasing material-forging-heat treatment-shot blasting-machining-Inspection-package—delievery.
9:How to handle the complains?
–If happen any complaints after delivery,please just show us photos and detail compliants points, we will check with the production department and QC department Immediately and give you best solving solution which agreed by both of us.
Jackie Jiang is always at your service !
| Tons of Our Manufaturing Machine: | 8000tons |
|---|---|
| Do You Have ISO Certification: | Sure ISO9001:2015 |
| The Weight Range of Our Products: | 0.5kg to 300kg |
| The Material We Use Usually: | 45#,35#,40cr,42CrMo,30crmnsia |
| Could We Do OEM: | of Course Yes |
| Transport Package: | Pallet |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Steps to Replace a Faulty Gearbox in an Automobile
Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:
- Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
- Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
- Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
- Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
- Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
- Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
- Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
- Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
- Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
- Lower Engine: Carefully lower the engine back into its original position if it was suspended.
- Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
- Final Check: Double-check all connections and ensure that all components are properly secured.
- Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
- Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.
It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.
editor by CX 2023-09-13
China wholesaler 160 Series Precision Planetary Gearbox Reducer for CNC Machine and Industrial Robot and Automatic Arm Application synchromesh gearbox
Product Description
160 Series Precision Planetary reducer gearbox for CNC machine and Industrial Robot and Automatic Arm
Our Service
1. We will give positive feedbacks to our customers when we receive the payment released by Aliexpress system. So hope you also can leave positive feedbacks to our service. If you are not satified with our products or service, you also can contact with us directly. We are welcome you to give our your precious suggestions.
2. All message and emails will be answered within 1 business day. If you do not receive our reply please kindly re-sent your message or emails and we will reply to you as soon as possible.
3. Before placing your order, please leave the key parameters to us so that we can prepare the products to you ASAP to short the delivery time. Our after sales service also keep tracking it and send message to you when there is any delay in shipping.
4.When you receive the package, please open the package and check all the items are working in good condition before you sign.Don’t CZPT if the items are broken,and ask the delivery company to make a “damage certificate” Otherwise,we will not provide any warranty and refund.
Payment & Delivery
| Payment terms | T/T |
EXW | 30% In advance, 70% before delivery |
| FOB | |||
| CFR/C&F | 30% In advance, 70% against copy of B/L | ||
| CIF | |||
| L/C | Total amount above USD50,000, we accept L/C at sight | ||
| West Union | Total amount less than USD5,000 | ||
| PayPal | |||
| Delivery time | 15-20 working days after receiving down payment for 1 container | ||
Our full production process strictly adhered to the ISO9001 quality control system, our higher quality , advanced equipment and technology ensure a guarantee in leakage-proof , retention and duration !
Your OEM orders are also warmly welcomed, it is our commitment to satisfy your requirement, please turst that we will be your reliable business partner for our good reputation,good quality and competitive price !
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Industry |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Four-Step |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Different Types of Gearboxes and Their Applications
There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:
- Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
- Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
- Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
- Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
- Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
- Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
- Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.
Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.
editor by CX 2023-09-11
China Custom Precision Machinery Parts Gearbox with CNC Machining automatic gearbox
Item Description
Product Description
| Merchandise | Automobile Areas/Equipment Components |
| Surface Therapy | Sand Blast, Electrophoretic |
| Area Roughness | Ra0.05∼Ra50, Depends on Customer’s Needs |
| Common | GB, ASTM |
| Certification | CE, RoHS, ISO 9001:2000, ISO 9001:2008, CE, RoHS, IATF16949 ISO9001:2015 |
| Casting Type Content | Sand |
| Casting Kind Utilization Count | Disposable |
| Machining Tolerance |
In depth Photographs
Merchandise Parameters
| Specification | According to customer’s drawing or sample. | |
| Casting Fat | 0.1KG-3Tons | |
| Casting Regular | ISO ,DIN, AISI, ASTM, BS, JIS, etc. | |
| Casting Tolerance | CT7-CT8. | |
| Surface Roughness | Ra0.05-Ra50. | |
| Warmth Treatment | Normalizing, Annealing, Quenching, Tempering, etc. | |
| Casting Material | High quality ductile iron(QT1050-6)/(QT800-5)/(QT600-5), Grey iron, Stainless steel, Carbon metal. | |
| Casting Method | Sand Casting | Iron based coated sand |
| Coated sand | ||
| Clay sand | ||
| Resin sand | ||
| Investment Casting | ||
| Lost Foam Casting | ||
| Vacuum approach casting | ||
| Floor Preparation | Sand Blasting, Plating, Galvanized, Spray-Paint, Passivating, Sprucing, Electrophoresis, Machining, and so on. | |
| Inspection Products | Test equipment: Spectrum Analyzer, Hexagon CMM, Hardness test equipment, Tension take a look at machine, E-coating tests equipments, Metalloscope. | |
| Dimension Inspection | Coordinate Measuring Device (CMM), Calipers, Top Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and R Gauge, custom-made gauge, and many others. | |
| Merchandise application | Our merchandise are broadly employed in numerous industries, this sort of as automobile, truck, practice, railway, physical fitness products, agricultural equipment, mining machinery, petroleum machinery, engineering equipment, shipbuilding, building and other electrical power products. | |
| Sample generation cycle | 30-45 Working days. | |
| Drawing Kind | Customer to Give Drawing | |
Certifications
Firm Profile
Recognized in 1980, Sino Sector and Trade Co., Ltd. (hereinafter referred to “SITC”) is a major producer of casting parts in China. Getting 1 of significant suppliers of auto/Equipment areas for car producers spreaded all over the world, the organization is commited to offer high high quality merchandise with aggressive charges and superb service worldwide, and target on creating higher value for clients.
Headquartered in HangZhou City, ZheJiang Province, P.R. China, the organization wholly owns a subsidiary Production Factory named “HangZhou Xihu (West Lake) Dis.n Pricision Machinery Manufacture Co., Ltd.”, which has outstanding production products, perfect and efficient good quality assurance system, best detection indicates, rich technical power. Its aim is “constructing an incredible brand name, good quality first, consumer first, and status initial”.
SITC is a member of China Foundry Association, and the member unit of China International Chamber of Commerce. More than 40 several years expertise in casting business area, with 60 skilled specialized engineers and 800 experienced staff, the firm’s objective is to leverage its very first-mover edge in this discipline to help global minimal-carbon economic improvement. We are agile and swift to respond to marketplace dynamics, fulfill the evolving requirements of, and offer optimal answer to, our consumers.
We have passed the ” IATF16949″ International High quality Management Program Certification , as properly as the “BV”, “CE”, “ISO” (Top quality administration & Surroundings management) Certification, OEM & ODM support is available.
Our Rewards
1. A senior engineering technical crew with special capabilities and abundant experience for above forty years in merchandise style, casting, and machining fields.
2. Based mostly on buyer wants, in the commencing of merchandise advancement, offer a remedy, goods design, by structural element made to casting components, enhance item design, then lessen charges and producing more value for consumers.
3. Have particular technology and skill to resolve and manage specific substance, specific framework, specific defect and special processing.
4. Use casting simulation investigation technique software program, attempt our greatest to make sure the achievement of 1-time demo sample.
five. Advanced screening equipments in the sector, and strict quality control method, to guarantee us continually, stably to give substantial-high quality products for our buyers.
six. Carrying out ISO9001 and IATF16949 good quality management method, ensure of the top quality.
seven. China FAW/FOTON/SINOTRUK/SANY designated supplier on customization of car areas.
eight. Customer’s demand is our pursuit. We stick to the quality administration philosophy that “Starting from the customer needs and ending with their gratification, concentrating on customer demands and exceeding their expectations”.
9. Inquiry, high quality problems and E-mail response can be quickly and efficiently comments inside of 24 several hours.
ten. As a professional company specializing in the layout, development, manufacture and advertising and marketing in the foundry industry, we have been supplying high good quality casting products CZPT for a lot more than 40 many years.
|
/ Piece | |
500 Pieces (Min. Order) |
###
| Type: | Clay Wet Sand |
|---|---|
| Casting Method: | Directional Crystallization |
| Sand Core Type: | Resin Sand Core |
| Application: | Machinery Parts |
| Machining: | CNC Machining |
| Material: | Nodular Iron/Ductile Iron/Grey/Gray Iron/Steel |
###
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
| Item | Auto Parts/Machinery Parts |
| Surface Treatment | Sand Blast, Electrophoretic |
| Surface Roughness | Ra0.05∼Ra50, Depends on Customer’s Requirements |
| Standard | GB, ASTM |
| Certification | CE, RoHS, ISO 9001:2000, ISO 9001:2008, CE, RoHS, IATF16949 ISO9001:2015 |
| Casting Form Material | Sand |
| Casting Form Usage Count | Disposable |
| Machining Tolerance | +/-0.01mm |
| Casting Metal | Ductile Iron/Carbon Steel/Alloy Steel. |
| Coating | Electrophoretic Paint |
| Annual Supply | 1000000 Pieces |
| Product Application | Forklift, Automobile, Truck, Train, Railway, etc |
| Machining Method | CNC Machining, Milling, Drilling, Boring, etc |
| Transport Package | Wooden Case |
| Specification | 0.1KG-3Tons |
| Trademark | OEM |
| Origin | Rizhao, China |
| Loading Port | Rizhao or Qingdao Port |
| HS Code | 8432900000 |
###
| Specification | According to customer’s drawing or sample. | |
| Casting Weight | 0.1KG-3Tons | |
| Casting Standard | ISO ,DIN, AISI, ASTM, BS, JIS, etc. | |
| Casting Tolerance | CT7-CT8. | |
| Surface Roughness | Ra0.05-Ra50. | |
| Heat Treatment | Normalizing, Annealing, Quenching, Tempering, etc. | |
| Casting Material | High grade ductile iron(QT1050-6)/(QT800-5)/(QT600-5), Grey iron, Stainless steel, Carbon steel. | |
| Casting Process | Sand Casting | Iron based coated sand |
| Coated sand | ||
| Clay sand | ||
| Resin sand | ||
| Investment Casting | ||
| Lost Foam Casting | ||
| Vacuum process casting | ||
| Surface Preparation | Sand Blasting, Plating, Galvanized, Spray-Paint, Passivating, Polishing, Electrophoresis, Machining, etc. | |
| Inspection Equipment | Test equipment: Spectrum Analyzer, Hexagon CMM, Hardness test equipment, Tension test machine, E-coating testing equipments, Metalloscope. | |
| Dimension Inspection | Coordinate Measuring Machine (CMM), Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and R Gauge, customized gauge, etc. | |
| Product application | Our products are widely used in many industries, such as automobile, truck, train, railway, fitness equipment, agricultural machinery, mining machinery, petroleum machinery, engineering machinery, shipbuilding, construction and other power equipment. | |
| Sample production cycle | 30-45 Working days. | |
| Drawing Type | Customer to Provide Drawing | |
|
/ Piece | |
500 Pieces (Min. Order) |
###
| Type: | Clay Wet Sand |
|---|---|
| Casting Method: | Directional Crystallization |
| Sand Core Type: | Resin Sand Core |
| Application: | Machinery Parts |
| Machining: | CNC Machining |
| Material: | Nodular Iron/Ductile Iron/Grey/Gray Iron/Steel |
###
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
| Item | Auto Parts/Machinery Parts |
| Surface Treatment | Sand Blast, Electrophoretic |
| Surface Roughness | Ra0.05∼Ra50, Depends on Customer’s Requirements |
| Standard | GB, ASTM |
| Certification | CE, RoHS, ISO 9001:2000, ISO 9001:2008, CE, RoHS, IATF16949 ISO9001:2015 |
| Casting Form Material | Sand |
| Casting Form Usage Count | Disposable |
| Machining Tolerance | +/-0.01mm |
| Casting Metal | Ductile Iron/Carbon Steel/Alloy Steel. |
| Coating | Electrophoretic Paint |
| Annual Supply | 1000000 Pieces |
| Product Application | Forklift, Automobile, Truck, Train, Railway, etc |
| Machining Method | CNC Machining, Milling, Drilling, Boring, etc |
| Transport Package | Wooden Case |
| Specification | 0.1KG-3Tons |
| Trademark | OEM |
| Origin | Rizhao, China |
| Loading Port | Rizhao or Qingdao Port |
| HS Code | 8432900000 |
###
| Specification | According to customer’s drawing or sample. | |
| Casting Weight | 0.1KG-3Tons | |
| Casting Standard | ISO ,DIN, AISI, ASTM, BS, JIS, etc. | |
| Casting Tolerance | CT7-CT8. | |
| Surface Roughness | Ra0.05-Ra50. | |
| Heat Treatment | Normalizing, Annealing, Quenching, Tempering, etc. | |
| Casting Material | High grade ductile iron(QT1050-6)/(QT800-5)/(QT600-5), Grey iron, Stainless steel, Carbon steel. | |
| Casting Process | Sand Casting | Iron based coated sand |
| Coated sand | ||
| Clay sand | ||
| Resin sand | ||
| Investment Casting | ||
| Lost Foam Casting | ||
| Vacuum process casting | ||
| Surface Preparation | Sand Blasting, Plating, Galvanized, Spray-Paint, Passivating, Polishing, Electrophoresis, Machining, etc. | |
| Inspection Equipment | Test equipment: Spectrum Analyzer, Hexagon CMM, Hardness test equipment, Tension test machine, E-coating testing equipments, Metalloscope. | |
| Dimension Inspection | Coordinate Measuring Machine (CMM), Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and R Gauge, customized gauge, etc. | |
| Product application | Our products are widely used in many industries, such as automobile, truck, train, railway, fitness equipment, agricultural machinery, mining machinery, petroleum machinery, engineering machinery, shipbuilding, construction and other power equipment. | |
| Sample production cycle | 30-45 Working days. | |
| Drawing Type | Customer to Provide Drawing | |
How to Select a Gearbox
When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
Function
The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.
Purpose
A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
Application
When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.
Material
When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
Manufacturing
The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.
editor by CX 2023-04-03
China high precision integrated gear box cnc 1.25M 1.5M cnc gear box gearbox rack and pinion gearbox gearbox and motor
Warranty: 1 several years, 625 U Variety Wheel Bearing Plastic PulleySheave with Sleek Bearing Steel Bearing for Home Use Appliance Dimension 522.fifty six.7 mm 1 Yr
Applicable Industries: Producing Plant, Moulds maker personalized plastic multi cavity loved ones molds injection molding tooling Equipment Repair Shops
Bodyweight (KG): 1.nine
Custom-made assist: OEM
Gearing Arrangement: Hypoid
Output Torque:
Enter Velocity: 12000
Output Velocity: 20000
Item title: Rack and equipment box for engraving device
Model: longqiao
Kind: variable velocity
Energy source method: alternating existing
solution variety: Particular for engraving machine
software: Nc device device
colour: silver
Certification: ccc
Solution Search phrases: Mechanical areas transmission box
Packaging Details: Carton packing
Port: HangZhou HangZhou
| item | value |
| Warranty | 3 years |
| Applicable Industries | Manufacturing Plant, Skilled customized toothed silver black crimson blue coloration synchronous pulley Equipment Restore Shops |
| Customized assist | OEM |
| Output Speed | |
| Place of Origin | China |
| ZheJiang | |
| Brand Identify | longqiao |
| Product identify | Rack and equipment box for engraving equipment |
| Brand | longqiao |
| Model | Gear Box |
| Mode of operation | desktop |
| Power supply manner | alternating recent |
| product kind | Special for engraving device |
| application | Nc device tool |
| color | silver |
What Is a Gearbox?
A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
Gearboxes
Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.
Coaxial helical gearbox
The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
Epicyclic gearbox
An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.
Extruder helical gearing
The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
1 speed gearbox
CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.
editor by czh 2023-02-22
China Flange Mouted Gearbox For CNC Machine LE sequential gearbox
Item Description
Major Items.:
Flange Mouted High Torque Planetary Gearbox
PBMD60L1 1 STAGE Planetary gearbox with lower backlash and large speed
| STAGE | one | |||||||||||||
| Equipment ratio | i | 3 | four | 5 | six | 7 | 8 | ten | ||||||
| Rated output torque (1000 moments is authorized in equipment box) |
T 2N | Nm | 55 | 50 | 60 | 55 | 55 | 50 | 50 | |||||
| In.lb | 487 | 443 | 531 | 487 | 487 | 443 | 443 | |||||||
| T 2NOt | Nm | 3xNOM.Output/ 3 occasions rated output torque | ||||||||||||
| In.lb | ||||||||||||||
| Rated enter RPM (T2N, 20ºC surroundings temperature) b | N 1n | rpm | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | |||||
| Max. Enter RPM | N 1max | rpm | 8000 | 8000 | 8000 | 8000 | 8000 | 8000 | 8000 | |||||
| Max.backlash | J t | arcmin | PBMD 60≤5 ARCMIN PBMD*60≤3 ARCMIN Bespoke ≤1 ARCMIN | |||||||||||
| No load torque (nt=3000rmp,equipment box 20ºC |
T 012 | Nm | .nine | 0.7 | .six | 0.5 | 0.four | .three | 0.three | |||||
| In.lb | eight. | 6.2 | 5.3 | 4.four | 3.five | two.7 | 2.7 | |||||||
| Torsional stiffness | C t21 | Nm/arcmin | 4 | |||||||||||
| In.lb/arcmin | 31 | |||||||||||||
| Max.radical drive | F 2AMAX | N | 1600 | |||||||||||
| ibf | 360 | |||||||||||||
| Max.axial pressure | F 3RMAX | N | four hundred | |||||||||||
| ibf | 90 | |||||||||||||
| Max.aspect power | M 2KMAX | Nm | 152 | |||||||||||
| In.lb | 1345 | |||||||||||||
| Operate lifestyle | L h | hr | ≥20000 | |||||||||||
| Fully loaded performance | η | % | 97 | |||||||||||
| Environment temperature | ºC | -fifteen to forty | ||||||||||||
| F | five to 104 | |||||||||||||
| Allowable optimum temperature of shell |
ºC | +ninety | ||||||||||||
| F | 194 | |||||||||||||
| Lubrication | Existence lubrication | |||||||||||||
| Rotation route | Input/output with exact same direction | |||||||||||||
| Protection class | IP65 | |||||||||||||
| Installation direction | Any/ any route | |||||||||||||
| Functioning sounds (i=10 and n1=3000rpm no-load) |
Lpa dB(A) | ≤58 | ||||||||||||
| Moment of inertia | J1 | Kg.cm² | 0.16 | .14 | 0.thirteen | .thirteen | 0.13 | 0.13 | .13 | |||||
| ten-3in.lb.s2 | 0.14 | .12 | 0.eleven | .eleven | 0.11 | 0.eleven | .11 | |||||||
Solution Description.:
Minimal backlash substantial revolving velocity gearbox
Common specification apply to substantial positioning accuracy and higher dynamic time period doing work system
Especially for continuously work in high revolving pace
PBMD/PBMD*Substantial PRECISION essential way to high performance
PBMD ( picture example: i=4 )
Suitable for periodic work method ( ED≤60% )
Max. Input RPM (min-1)
PBMD*Substantial PRECISION ( picture example: i=4 )
Suitable for periodic perform technique ( ED≤60% )
Max. Enter RPM (min-1)
Relevant Items.:
Primary Features:
one. Large rigidity: Carburizing, carbon nitrogen co-carburizing, outstanding quenching heat therapy, the positive aspects of substantial productiveness, excellent quenching.
2. High precision: Adopt sophisticated gear,strictly managed in top quality and technological innovation.
three. High torque:
(1) Entrance shell and tooth ring undertake integral design
(2) Built-in design of planetary frame and output shaft
(3) Bearing long span style, make certain the output load capacity
(4) Entire needle rolling, boost contact surface
(5) Modular layout of motor link plate
4. Low noise:
The helical tooth surface area is modified for tooth condition and lead to reduce the influence and noise of gear on the enter and output,
then improve equipment provider existence greatly.
Layout & engineering
We design and engineering
Specialized companies:
- In accordance to the related parameters supplied by the customer, the CZPT engineering application is utilized to produce the movement load curve diagram of the system products to receive the corresponding parameters and derive the movement load curve. Intuitively screen important parameters and load indexes in the transmission technique to support clients have out affordable structural style.
- SIGRINER provides a motor database from five hundred servo motor producers globally
Customer instruction:
We are honored to give you with our used computing and transmission layout skills. We can give related instruction in accordance to your demands. Make sure you speak to our engineer.
Characteristics of CZPT Precision planetary gearbox
- Really higher electrical power density, torque enhanced by 40%
- Easy motor set up, optional set up with size payment
- Adaptable set up, the gearbox can be set up vertically, horizontally, and up or down jointly with the driven shaft
- Quite high positioning precision, return clearance is less than arc minutes
- Through helical equipment meshing, the operation is steady, and the managing noise is considerably less than 50dB-A
- The world’s top daily life expectancy, and the uncooked resources and mechanism of the seal ring have been optimized
Programs.:
PBM (normal)
Cycle Programs (ED≤60%)
Higher dynamic purposes
Higher positioning accuracy
Reverse operation
PBMD*Higher PERCISION
Software of ongoing procedure (ED≤60%)
Substantial rated pace
Temperature-sensitive purposes
High good quality management transmission
Technological knowledge
PBMD PBMD*Higher PRECISION
Dimensions 90 90
I 3-100 3-one hundred
Jt normal ( arcmin ) ≤3,≤5 ≤1
T2B (NM) 4500 3600
N1Max(rpm) 6000 8000
1. Max. 8 Fasten hub diameter
2. Max. 14 Fasten hub diameter
3. Max. 19 Fasten hub diameter
Our Companies.:
one) Competitive cost and great quality
two) Utilized for transmission techniques.
three) Excellent functionality, long utilizing existence
four) Prompt response on getting Inquiries or any other messages from clients
five) only normal planetary gearbox equipped
Shipping and delivery and delivery: We give CZPT delivery, international categorical and air transportation to deliver your merchandise to you.
(*Arrival time will vary based on location nation plan and targeted traffic issue.)
Serving: All merchandise have a one-12 months warranty and on the internet complex support.
FAQ
Q: Are you trading firm or producer?
A: We are group firm with huge range of merchandise and manufacturing bases, also do trading business company with much more than 20 years export experiences.
Q:What’s the MOQ?
A: 1 or 2pcs is accessible.
Q: How extended is your shipping and delivery time?
A: 3-5 times via DHL, TNT, UPS, FEDEX. Ocean delivery is primarily based on different nations.
Packaging & Shipping
packaged in Carton with foam within or as for each customer’s demands (Common export canton)
Direct Time:
| Quantity(Pieces) | 1 – 10 | >10 |
| Est. Time(days) | 7 | To be negotiated |
| To Be Negotiated | 5 Pieces (Min. Order) |
###
| Application: | Motor, Machinery |
|---|---|
| Hardness: | Soft Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Single-Step |
###
| STAGE | 1 | |||||||||||||
| Gear ratio | i | 3 | 4 | 5 | 6 | 7 | 8 | 10 | ||||||
| Rated output torque (1000 times is allowed in gear box) |
T 2N | Nm | 55 | 50 | 60 | 55 | 55 | 50 | 50 | |||||
| In.lb | 487 | 443 | 531 | 487 | 487 | 443 | 443 | |||||||
| T 2NOt | Nm | 3xNOM.Output/ 3 times rated output torque | ||||||||||||
| In.lb | ||||||||||||||
| Rated input RPM (T2N, 20ºC environment temperature) b | N 1n | rpm | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | |||||
| Max. Input RPM | N 1max | rpm | 8000 | 8000 | 8000 | 8000 | 8000 | 8000 | 8000 | |||||
| Max.backlash | J t | arcmin | PBMD 60≤5 ARCMIN PBMD*60≤3 ARCMIN Bespoke ≤1 ARCMIN | |||||||||||
| No load torque (nt=3000rmp,gear box 20ºC |
T 012 | Nm | 0.9 | 0.7 | 0.6 | 0.5 | 0.4 | 0.3 | 0.3 | |||||
| In.lb | 8.0 | 6.2 | 5.3 | 4.4 | 3.5 | 2.7 | 2.7 | |||||||
| Torsional stiffness | C t21 | Nm/arcmin | 4 | |||||||||||
| In.lb/arcmin | 31 | |||||||||||||
| Max.radical force | F 2AMAX | N | 1600 | |||||||||||
| ibf | 360 | |||||||||||||
| Max.axial force | F 3RMAX | N | 400 | |||||||||||
| ibf | 90 | |||||||||||||
| Max.side force | M 2KMAX | Nm | 152 | |||||||||||
| In.lb | 1345 | |||||||||||||
| Work life | L h | hr | ≥20000 | |||||||||||
| Fully loaded efficiency | η | % | 97 | |||||||||||
| Environment temperature | ºC | -15 to 40 | ||||||||||||
| F | 5 to 104 | |||||||||||||
| Allowable highest temperature of shell |
ºC | +90 | ||||||||||||
| F | 194 | |||||||||||||
| Lubrication | Life lubrication | |||||||||||||
| Rotation direction | Input/output with same direction | |||||||||||||
| Protection class | IP65 | |||||||||||||
| Installation direction | Any/ any direction | |||||||||||||
| Working noise (i=10 and n1=3000rpm no-load) |
Lpa dB(A) | ≤58 | ||||||||||||
| Moment of inertia | J1 | Kg.cm² | 0.16 | 0.14 | 0.13 | 0.13 | 0.13 | 0.13 | 0.13 | |||||
| 10-3in.lb.s2 | 0.14 | 0.12 | 0.11 | 0.11 | 0.11 | 0.11 | 0.11 | |||||||
###
| Quantity(Pieces) | 1 – 10 | >10 |
| Est. Time(days) | 7 | To be negotiated |
| To Be Negotiated | 5 Pieces (Min. Order) |
###
| Application: | Motor, Machinery |
|---|---|
| Hardness: | Soft Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Single-Step |
###
| STAGE | 1 | |||||||||||||
| Gear ratio | i | 3 | 4 | 5 | 6 | 7 | 8 | 10 | ||||||
| Rated output torque (1000 times is allowed in gear box) |
T 2N | Nm | 55 | 50 | 60 | 55 | 55 | 50 | 50 | |||||
| In.lb | 487 | 443 | 531 | 487 | 487 | 443 | 443 | |||||||
| T 2NOt | Nm | 3xNOM.Output/ 3 times rated output torque | ||||||||||||
| In.lb | ||||||||||||||
| Rated input RPM (T2N, 20ºC environment temperature) b | N 1n | rpm | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | |||||
| Max. Input RPM | N 1max | rpm | 8000 | 8000 | 8000 | 8000 | 8000 | 8000 | 8000 | |||||
| Max.backlash | J t | arcmin | PBMD 60≤5 ARCMIN PBMD*60≤3 ARCMIN Bespoke ≤1 ARCMIN | |||||||||||
| No load torque (nt=3000rmp,gear box 20ºC |
T 012 | Nm | 0.9 | 0.7 | 0.6 | 0.5 | 0.4 | 0.3 | 0.3 | |||||
| In.lb | 8.0 | 6.2 | 5.3 | 4.4 | 3.5 | 2.7 | 2.7 | |||||||
| Torsional stiffness | C t21 | Nm/arcmin | 4 | |||||||||||
| In.lb/arcmin | 31 | |||||||||||||
| Max.radical force | F 2AMAX | N | 1600 | |||||||||||
| ibf | 360 | |||||||||||||
| Max.axial force | F 3RMAX | N | 400 | |||||||||||
| ibf | 90 | |||||||||||||
| Max.side force | M 2KMAX | Nm | 152 | |||||||||||
| In.lb | 1345 | |||||||||||||
| Work life | L h | hr | ≥20000 | |||||||||||
| Fully loaded efficiency | η | % | 97 | |||||||||||
| Environment temperature | ºC | -15 to 40 | ||||||||||||
| F | 5 to 104 | |||||||||||||
| Allowable highest temperature of shell |
ºC | +90 | ||||||||||||
| F | 194 | |||||||||||||
| Lubrication | Life lubrication | |||||||||||||
| Rotation direction | Input/output with same direction | |||||||||||||
| Protection class | IP65 | |||||||||||||
| Installation direction | Any/ any direction | |||||||||||||
| Working noise (i=10 and n1=3000rpm no-load) |
Lpa dB(A) | ≤58 | ||||||||||||
| Moment of inertia | J1 | Kg.cm² | 0.16 | 0.14 | 0.13 | 0.13 | 0.13 | 0.13 | 0.13 | |||||
| 10-3in.lb.s2 | 0.14 | 0.12 | 0.11 | 0.11 | 0.11 | 0.11 | 0.11 | |||||||
###
| Quantity(Pieces) | 1 – 10 | >10 |
| Est. Time(days) | 7 | To be negotiated |
Types of Gearboxes Used in Wind Turbines
Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
Coaxial helical gearbox
The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
Worm reduction gearbox
As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.
Stainless steel gearbox
Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
1 speed gearbox
Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.
editor by czh 2023-01-30
China Custom Precision Machinery Parts Gearbox with CNC Machining gearbox assembly
Merchandise Description
Item Description
| Merchandise | Car Areas/Machinery Elements |
| Surface Remedy | Sand Blast, Electrophoretic |
| Area Roughness | Ra0.05∼Ra50, Is dependent on Customer’s Requirements |
| Common | GB, ASTM |
| Certification | CE, RoHS, ISO 9001:2000, ISO 9001:2008, CE, RoHS, IATF16949 ISO9001:2015 |
| Casting Kind Material | Sand |
| Casting Sort Use Depend | Disposable |
| Machining Tolerance |
Comprehensive Images
Merchandise Parameters
| Specification | According to customer’s drawing or sample. | |
| Casting Fat | 0.1KG-3Tons | |
| Casting Regular | ISO ,DIN, AISI, ASTM, BS, JIS, etc. | |
| Casting Tolerance | CT7-CT8. | |
| Floor Roughness | Ra0.05-Ra50. | |
| Warmth Remedy | Normalizing, Annealing, Quenching, Tempering, etc. | |
| Casting Material | High quality ductile iron(QT1050-6)/(QT800-5)/(QT600-5), Gray iron, Stainless metal, Carbon steel. | |
| Casting Process | Sand Casting | Iron based mostly coated sand |
| Coated sand | ||
| Clay sand | ||
| Resin sand | ||
| Investment Casting | ||
| Lost Foam Casting | ||
| Vacuum approach casting | ||
| Surface Planning | Sand Blasting, Plating, Galvanized, Spray-Paint, Passivating, Polishing, Electrophoresis, Machining, and so forth. | |
| Inspection Equipment | Test equipment: Spectrum Analyzer, Hexagon CMM, Hardness check products, Stress check equipment, E-coating tests equipments, Metalloscope. | |
| Dimension Inspection | Coordinate Measuring Machine (CMM), Calipers, Height Gauge, Micrometer Calipers, Inside of Caliper Gauge, Angle and R Gauge, customized gauge, and so on. | |
| Item software | Our items are widely employed in many industries, this kind of as vehicle, truck, teach, railway, physical fitness gear, agricultural machinery, mining equipment, petroleum equipment, engineering equipment, shipbuilding, development and other power tools. | |
| Sample manufacturing cycle | 30-forty five Operating times. | |
| Drawing Kind | Customer to Offer Drawing | |
Certifications
Organization Profile
Established in 1980, Sino Business and Trade Co., Ltd. (hereinafter referred to “SITC”) is a leading producer of casting parts in China. Becoming 1 of main suppliers of automobile/Equipment components for vehicle companies spreaded all in excess of the planet, the firm is commited to supply high high quality merchandise with competitive costs and exceptional provider around the world, and concentrate on producing higher value for customers.
Headquartered in HangZhou Town, ZheJiang Province, P.R. China, the firm wholly owns a subsidiary Generation Factory named “HangZhou Xihu (West Lake) Dis.n Pricision Machinery Manufacture Co., Ltd.”, which has superior manufacturing products, perfect and efficient good quality assurance system, perfect detection signifies, rich specialized pressure. Its aim is “developing an remarkable brand, quality initial, buyer 1st, and popularity very first”.
SITC is a member of China Foundry Association, and the member unit of China International Chamber of Commerce. More than 40 years experience in casting business area, with 60 knowledgeable complex engineers and 800 competent employees, the firm’s goal is to leverage its first-mover gain in this area to support worldwide reduced-carbon financial advancement. We are agile and quick to respond to marketplace dynamics, satisfy the evolving wants of, and offer ideal remedy to, our buyers.
We have passed the ” IATF16949″ International High quality Administration Technique Certification , as effectively as the “BV”, “CE”, “ISO” (Good quality administration & Setting management) Certification, OEM & ODM support is offered.
Our Advantages
one. A senior engineering complex crew with special capabilities and wealthy expertise for above forty years in item design and style, casting, and machining fields.
2. Based mostly on buyer demands, in the commencing of item improvement, supply a answer, products style, by structural component made to casting components, enhance solution layout, then decrease costs and generating more value for buyers.
three. Have unique technological innovation and ability to fix and handle unique material, unique structure, special defect and special processing.
4. Use casting simulation analysis program software, try out our best to ensure the good results of one-time demo sample.
5. Sophisticated tests equipments in the industry, and rigorous quality handle program, to make sure us constantly, stably to offer higher-quality goods for our clients.
6. Carrying out ISO9001 and IATF16949 quality management system, guarantee of the top quality.
7. China FAW/FOTON/SINOTRUK/SANY specified provider on customization of automobile components.
8. Customer’s desire is our pursuit. We stick to the top quality administration philosophy that “Starting up from the customer needs and ending with their pleasure, concentrating on buyer calls for and exceeding their anticipations”.
9. Inquiry, quality grievances and E-mail reaction can be quickly and proficiently suggestions inside 24 hrs.
ten. As a skilled producer specializing in the design and style, development, manufacture and advertising and marketing in the foundry market, we have been giving high top quality casting goods globally for far more than forty several years.
|
US $5-7 / Piece | |
500 Pieces (Min. Order) |
###
| Type: | Clay Wet Sand |
|---|---|
| Casting Method: | Directional Crystallization |
| Sand Core Type: | Resin Sand Core |
| Application: | Machinery Parts |
| Machining: | CNC Machining |
| Material: | Nodular Iron/Ductile Iron/Grey/Gray Iron/Steel |
###
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Item | Auto Parts/Machinery Parts |
| Surface Treatment | Sand Blast, Electrophoretic |
| Surface Roughness | Ra0.05∼Ra50, Depends on Customer’s Requirements |
| Standard | GB, ASTM |
| Certification | CE, RoHS, ISO 9001:2000, ISO 9001:2008, CE, RoHS, IATF16949 ISO9001:2015 |
| Casting Form Material | Sand |
| Casting Form Usage Count | Disposable |
| Machining Tolerance | +/-0.01mm |
| Casting Metal | Ductile Iron/Carbon Steel/Alloy Steel. |
| Coating | Electrophoretic Paint |
| Annual Supply | 1000000 Pieces |
| Product Application | Forklift, Automobile, Truck, Train, Railway, etc |
| Machining Method | CNC Machining, Milling, Drilling, Boring, etc |
| Transport Package | Wooden Case |
| Specification | 0.1KG-3Tons |
| Trademark | OEM |
| Origin | Rizhao, China |
| Loading Port | Rizhao or Qingdao Port |
| HS Code | 8432900000 |
###
| Specification | According to customer’s drawing or sample. | |
| Casting Weight | 0.1KG-3Tons | |
| Casting Standard | ISO ,DIN, AISI, ASTM, BS, JIS, etc. | |
| Casting Tolerance | CT7-CT8. | |
| Surface Roughness | Ra0.05-Ra50. | |
| Heat Treatment | Normalizing, Annealing, Quenching, Tempering, etc. | |
| Casting Material | High grade ductile iron(QT1050-6)/(QT800-5)/(QT600-5), Grey iron, Stainless steel, Carbon steel. | |
| Casting Process | Sand Casting | Iron based coated sand |
| Coated sand | ||
| Clay sand | ||
| Resin sand | ||
| Investment Casting | ||
| Lost Foam Casting | ||
| Vacuum process casting | ||
| Surface Preparation | Sand Blasting, Plating, Galvanized, Spray-Paint, Passivating, Polishing, Electrophoresis, Machining, etc. | |
| Inspection Equipment | Test equipment: Spectrum Analyzer, Hexagon CMM, Hardness test equipment, Tension test machine, E-coating testing equipments, Metalloscope. | |
| Dimension Inspection | Coordinate Measuring Machine (CMM), Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and R Gauge, customized gauge, etc. | |
| Product application | Our products are widely used in many industries, such as automobile, truck, train, railway, fitness equipment, agricultural machinery, mining machinery, petroleum machinery, engineering machinery, shipbuilding, construction and other power equipment. | |
| Sample production cycle | 30-45 Working days. | |
| Drawing Type | Customer to Provide Drawing | |
|
US $5-7 / Piece | |
500 Pieces (Min. Order) |
###
| Type: | Clay Wet Sand |
|---|---|
| Casting Method: | Directional Crystallization |
| Sand Core Type: | Resin Sand Core |
| Application: | Machinery Parts |
| Machining: | CNC Machining |
| Material: | Nodular Iron/Ductile Iron/Grey/Gray Iron/Steel |
###
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Item | Auto Parts/Machinery Parts |
| Surface Treatment | Sand Blast, Electrophoretic |
| Surface Roughness | Ra0.05∼Ra50, Depends on Customer’s Requirements |
| Standard | GB, ASTM |
| Certification | CE, RoHS, ISO 9001:2000, ISO 9001:2008, CE, RoHS, IATF16949 ISO9001:2015 |
| Casting Form Material | Sand |
| Casting Form Usage Count | Disposable |
| Machining Tolerance | +/-0.01mm |
| Casting Metal | Ductile Iron/Carbon Steel/Alloy Steel. |
| Coating | Electrophoretic Paint |
| Annual Supply | 1000000 Pieces |
| Product Application | Forklift, Automobile, Truck, Train, Railway, etc |
| Machining Method | CNC Machining, Milling, Drilling, Boring, etc |
| Transport Package | Wooden Case |
| Specification | 0.1KG-3Tons |
| Trademark | OEM |
| Origin | Rizhao, China |
| Loading Port | Rizhao or Qingdao Port |
| HS Code | 8432900000 |
###
| Specification | According to customer’s drawing or sample. | |
| Casting Weight | 0.1KG-3Tons | |
| Casting Standard | ISO ,DIN, AISI, ASTM, BS, JIS, etc. | |
| Casting Tolerance | CT7-CT8. | |
| Surface Roughness | Ra0.05-Ra50. | |
| Heat Treatment | Normalizing, Annealing, Quenching, Tempering, etc. | |
| Casting Material | High grade ductile iron(QT1050-6)/(QT800-5)/(QT600-5), Grey iron, Stainless steel, Carbon steel. | |
| Casting Process | Sand Casting | Iron based coated sand |
| Coated sand | ||
| Clay sand | ||
| Resin sand | ||
| Investment Casting | ||
| Lost Foam Casting | ||
| Vacuum process casting | ||
| Surface Preparation | Sand Blasting, Plating, Galvanized, Spray-Paint, Passivating, Polishing, Electrophoresis, Machining, etc. | |
| Inspection Equipment | Test equipment: Spectrum Analyzer, Hexagon CMM, Hardness test equipment, Tension test machine, E-coating testing equipments, Metalloscope. | |
| Dimension Inspection | Coordinate Measuring Machine (CMM), Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and R Gauge, customized gauge, etc. | |
| Product application | Our products are widely used in many industries, such as automobile, truck, train, railway, fitness equipment, agricultural machinery, mining machinery, petroleum machinery, engineering machinery, shipbuilding, construction and other power equipment. | |
| Sample production cycle | 30-45 Working days. | |
| Drawing Type | Customer to Provide Drawing | |
Key Market Insights Related to Worm Reduction Gearboxes
A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
Backlash measurement
Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.
Worm reduction gearboxes
Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
Worm reduction gearboxes with closed bladders
The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.
Shaft arrangement of a gearbox
The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
Mounting of a gearbox
In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.
editor by czh 2023-01-25